How Lasers Actually Work

June 20, 2016 by 36 Comments

Lasers are optical amplifiers, optical oscillators, and in a way, the most sophisticated light source ever invented. Not only are lasers extremely useful, but they are also champions of magnitude: While different laser types cover the electromagnetic spectrum from radiation (<10 nm) over the visible spectrum to far infrared light (699 μm), their individual output band can be as narrow as a few µHz. Their high temporal and spatial coherence lets them cover hundreds of meters in a tight beam of lowest divergence as a perfectly sinusoidal, electromagnetic wave. Some lasers reach peak power outputs of several exawatts, while their beams can be focused down to the smallest spot sizes in the hundreds and even tens of nanometers. Laser is the acronym for Light Amplification by Stimulated Emission Of Radiation, which suggests that it makes use of a phenomenon called stimulated emission, but well, how exactly do they do that? It’s time to look the laser in the eye (Disclaimer: don’t!).

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An Extremely Useful Shop-Built Belt Grinder

June 20, 2016 by 19 Comments

What’s green and black and used all over the shop? It’s [Make It Extreme]’s newest build, a scratch-built belt grinder. And as usual, the build video gets us in the mood to cut metal.

We’ll go out on a limb here and state that the lathe, and not the belt grinder, is the essential metalworking tool. That’s pretty clear from this build – the running gear is machined entirely on a lathe. But as central as the lathe is to machinery making, belt grinders like this one have to rate right up there in terms of shop utility.

You can sharpen with them, quickly remove stock, clean up welds, form chamfers, and remove rust and corrosion. They’re great all-around tools, and with the quick-release idler feature that this one has, fast belt changes for different jobs make it even more flexible. We’d like to see more adjustability in the work table – the ability to angle the table relative to the belt is very handy – but in all this is a great build and a nice tool to have.

On top of it all, watching the [Make It Extreme] builds – like this sandblaster, spot welder, or belt sander – is like high-speed shop class. There’s a lot to learn, although we have to admit that welding in shorts and a T-shirt gives us the willies.

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Cheap Torque Sensor Goes Back To Basics On Strain Gauges

June 20, 2016 by 21 Comments

Sooner or later, we’ve all got to deal with torque measurement. Most of us will never need to go beyond the satisfying click of a micrometer-style torque wrench or the grating buzz of a cordless drill-driver as the clutch releases. But at some point you may actually need to measure torque, in which case this guide to torque sensors might be just the thing.

[Taylor Schweizer]’s four-part series on torque is pretty comprehensive. The link above is to the actual build of his DIY torque transducer, but the preceding three installments are well worth the read too. [Taylor] describes himself as an e-waste connoisseur and tantalizes us with the possibility that his build will be with salvaged parts, but in the end a $20 bag of strain gauges and an LM358 were the quickest way to his proof of concept. The strain gauges were super-glued to a socket extension, hot glue was liberally applied for insulation and strain relief, and the whole thing wired up to a Teensy for data capture. A quick script and dump of the data to Excel and you’ve got a way to visualize torque.

An LCD display for real-time measurements is in the works, as are improvements to the instrumentation amp – for which [Taylor] might want to refer to [Bil Herd]’s or [Brandon Dunson]’s recent posts on the subject.

[via r/arduino]

Hackaday Prize Entry: A Very Small Password Keeper

June 19, 2016 by 27 Comments

One of the more popular security builds in recent memory is USB password vaults. These small thumb drive-sized devices hold all the passwords you have to deal with, and are locked behind a authentication code on the drive itself. For their Hackaday Prize entry, [Miguel] and [Noel] asked how inexpensively one of these devices could be made. The answer, coming in the form of their Memtype project, is very inexpensively.

The Memtype project is based on the cheapest and most simplistic USB implementation on the planet. It’s built around an ATtiny85 and V-USB‘s software only implementation of a USB keyboard, requiring only a few resistors and diode in addition to the ‘tiny85 itself.

The device can only be unlocked with a four-digit pin, input through the clever use of a small SMD joystick. After inputting the correct code, the Memtype grants the user access to all the stored passwords. As far as security goes, [Miguel] and [Noel] have implemented NOEKEON in assembly, however it should be noted that all security is weaker than a pipe wrench. For managing the passwords, [Miguel] and [Noel] built a small, simple GUI app to set the PIN and write credentials to the device.

[Miguel] and [Noel] already have a demo video up for the Memtype, you can check that out below.

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Graphene Optical Boom Emits Light With No Diode

June 19, 2016 by 38 Comments

When a supersonic aircraft goes faster than the speed of sound, it produces a shockwave or sonic boom. MIT researchers have found a similar optical effect in graphene that causes an optical boom and could provide a new way to convert electricity into light.

The light emission occurs due to two odd properties of graphene: first, light gets trapped on the surface of graphene, effectively slowing it down. In addition, electrons pass through at very high speeds. Interestingly, the speeds are nearly the same–that is, electrons and trapped light travel at almost the same speed. The researchers found a way to make the electrons move faster than the speed of light (in the graphene) and thus created Cerenkov emissions. Because of the structure of graphene, the resulting light is intense and tightly focused.

The researchers speculate that this technique could be important in building graphene-based optical chips. We’ve talked about mixed graphene and semiconductor chips before. Graphene is pretty exotic stuff. It can even fold itself.

Hackaday Links: June 19, 2016

June 19, 2016 by 13 Comments

Wait a minute. We’re almost through June and we haven’t seen anyone’s ‘DIY air conditioning’ setup. Oh the shame! How could we ever argue about thermodynamics otherwise? Here’s some copper tubing wrapped around a fan. Does it make sense? Assuming you’re making the ice (or cold whatever) in a room separated from the crappy air con, and you don’t have to pay for electricity (or ice), and you don’t mind hauling buckets of ice every few hours, yes. It’ll work. Now we can argue if you should put salt in the ice water…

I know I mentioned this in last week’s links post, but [Arsenijs]’s Raspberry Pi project is growing by leaps and bounds. He already has more than 33 followers to this project (awesome!) and 3.3k views on his project page. Not only is it climbing in popularity, but this is also a great use for the Raspberry Pi. You don’t see projects like this come around very often.

The Goliath is a quadcopter powered by a lawnmower engine. It was an entry in the first Hackaday Prize, but the project literally never got off the ground. There’s now a Mk. II version in the works. Goliath is getting a new frame made out of aluminum tube and rivets. There’s going to be ducts on the props, and this version might actually fly.

You did know Hackaday has it’s own Hackaspace, right? Technically it’s the Supplyframe Design Lab, but there are still a few skull ‘n wrenches hidden in the rafters. The Design Lab is hosting an open house this week on June 23rd, and the design lab residencies will begin July 1st. If you have an idea for something you’d like to build, here’s the residency application.

The LimeSDR is a powerful next generation software defined radio that’s currently on CrowdSupply The crowdfunding campaign ends in just a few days. It’s a very impressive tool, able to send and receive anything from 100 kHz to 3.8 GHz.

Last week one of our writers posted a review on the Monoprice MP Select Mini 3D printer. This printer is becoming stupidly popular, and Monoprice has depleted their inventory twice since then. I’ve been watching the product page for this printer for a while now, and here’s what happens: 1) Printer is out of stock, with an ETA of about a month in the future. 2) Printer is still out of stock, ETA is a few days away. 3) Monoprice has this printer in stock. This cycle seems to repeat every week or so.

Arduino Raycasting. When you think of raycasting, you probably think about Wolfenstein 3D, or other barely 3D games. You don’t need a powerful CPU like a 386 for raycasting – you can do it on an Arduino. The display is a 32×16 matrix of LEDs, control is through a Wii Nunchuck, and yes, head-bobbing is implemented. Here’s a video.

Soldering Challenge To Challenge You

June 19, 2016 by 37 Comments

[Rick] knew that the blinking, beeping microcontroller kits that are commonly used for educational soldering workshops just would not cut it for a serious combat among SMD reworking professionals. The “Soldering Challenge” he created to fill this gap is a little PCB with eight difficulty levels from large through hole components to the smallest hand solderable SMDs. After assembly, the circuit assesses the skill level of the soldering aspirant based on a built-in scoring system.

soldering_challenge_ongoingThe challenge is meant to be played on a time limit. There are no two same-sized components of different value, so contestants may focus on soldering fast. Little rubber pads on the backside of the board provide for good ground contact in the curves. After the starting signal, you will be confronted with a few through hole resistors, a capacitor, different LEDs and a DIP-8 IC. Here it’s all about the speed and efficiency as you tackle a track full of bends and cut-off resistor legs. Over the course of the challenge, the components get smaller and smaller, until you finally reach the 0603 level, with a tiny SC-85 MOS-FET and a TSSOP 555 timer at the finishing line.
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