Light Up Component Bins And A Manual Pick And Place

November 5, 2014 by 28 Comments

[Mike] makes some very niche musical instruments, and the production volume he’s looking at means there isn’t a need to farm out his assembly. This means doing everything by hand, including the annoying task of picking resistors and other components out of bins. After searching for a way to speed up his assembly process, he came up with the Stuffomatic, a device that locates the correct component at the press of a button.

The normal way of grabbing a part when assembling is reading the reference on the board, cross referencing the value on the BOM, and digging the correct part out of the bin. To speed this up, [Mike] put LEDs in each of the part bins, connected to a Teensy 2.0 that has the BOM stored in memory. Clicking a foot switch looks up the next component and lights up the LED in the associated part bin.

[Mike] says this invention has speeded up his assembly time by about 30%, a significant amount if you’re looking at hours to assemble one unit.

If you’re wondering exactly what [Mike] is assembling, check this out. It’s heavily inspired by the Ondes Martenot, an electronic musical instrument that’s about as old as the theremin, but a million times cooler. Video sample below.

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A Development Board For The ESP8266

November 5, 2014 by 44 Comments

[Necromant] is ready to dip his toes into the world of firmware development for everyone’s favorite WiFi chip, the ESP8266. Before that begins, it would be a good idea to make a nifty little breakout board for this chip. Here it is, a board with a USB to UART converter with board art that’s compatible with a toner transfer process.

Since this is just a board that turns USB into something the ESP8266 can understand, the most reasonable course of action would be to throw an FTDI chip in there and call it a day. We wouldn’t suggest that. Instead, [necromant] is using a Prolific PL2303HX. The RTS/DTR pins on the serial chip aren’t used, but only because the ESP8266 forums haven’t yet decided on how to connect them to the WiFi chip. GPIOs on the Prolific are broken out for some other projects [necromant] has in mind, with a userspace driver to make everything work.

[Necromant] is the creator of Antares, a build system for microcontrollers and a Hackaday Prize entry. He intends to make his build system compatible with this WiFi chip, just as soon as everyone else figures out an easy way to make it work.

Hackaday Prize Finalist: A Portable SDR

November 5, 2014 by 74 Comments

No other project to make it to The Hackaday Prize has people throwing money at their computer screen hoping something would happen than [Michael Colton]’s PortableSDR. It’s a software defined radio designed for coverage up to 30MHz. Amateur radio operators across the world are interested in this project, going so far as to call this the first Baofeng UV-5R killer. That’s extremely high praise.

[Michael] was kind enough to sit down and answer a few questions about how his entry to The Hackaday Prize has gone. You can check that out below, along with the final round video of the project. Anyone who wants their own PortableSDR could really help [Michael] out by taking this survey.

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Reinventing The Wheel Makes For A Better Wheel…

November 5, 2014 by 40 Comments

When robots take over the earth, it will be important that they maneuver across various types of terrain quickly and effectively. Bipedal motion is a tricky feat to accomplish for machines, so [Carter Hurd] decided, why not invent a better wheel? Even wheels can be improved, right?

Making excellent use of the prototyping capabilities of a 3D printer, [Carter] designed a set of bulb-shaped mechanisms which act effectively to drive themselves around on a smooth surface. The bulb is split radially into a series of wedge slices which can articulate outward, transforming the robot into something of a spiky razor-beast, able to tear through piles of fall leaves or wakes of loose sand. In order to unfurl itself however, the shaft driving the central mounting plate of the wedges has to fight the robot’s own weight. To solves this, [Carter] modified his design so that the rest of the wedges would unfold around the one supporting the load, the wheels would then rotate to shift the weight, allowing the last piece to extend.

[Carter] shows a proof of concept from earlier this year, explaining his hinge design which stretches a tendon-like connector in order to tension the wedges in one state or the other. Since then it looks like his transforming wheel has evolved a bit. You can get a better view of his robot in action here :

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Atari Video Game Burial Hits Ebay

November 5, 2014 by 47 Comments

1983 was the year of the great video game crash, and after the chiefs of Atari realized they had produced more copies of Pac-Man than consoles sold, these games, along with other ‘treasures’ were loaded into trucks, shipped out to the desert, and buried in a New Mexico landfill. Last year, these consoles were rescued. Now, thanks to the efforts of the Tularosa Basin Historical Society, these cartridges are for sale again.

Want to grab your own copy of E.T., Asteroids, Star Raiders, or Centipede rescued from a landfill in a desert? Here’s a link to the seller on eBay, with the highest auction being E.T., in box, going for $400 with nine days left. The auction comes with a certificate of authenticity from the city of Alamogordo.

This is only the first batch of cartridges and boxes rescued from the dump, with the Tularosa Basin Historical Society putting at least another 700 items up for sale if this batch goes well.

With the rousing success of this bit of dumpster diving, we must point out another techno-archeological myth/legend: there are several thousand Apple Lisas in a Utah landfill, just waiting for someone to come in and pick through the remnants of an Apple tax writeoff.

Ultra-powerful Pneumatic Hand Dryer

November 4, 2014 by 34 Comments

Have you been let down by the inadequate performance of a hand dryer? We know that feel. [tesla500] recently installed a centralized compressed air system and decided he might as well do something interesting it, so he built an ultra-powerful hand dryer that rivals the performance of any hand dryer on the market.

[tesla500] set out to make a clone of the Dyson Airblade. He started out with a simple prototype out of milled aluminum with one nozzle. Even with just one nozzle the hand dryer performed incredibly well. Next he designed a Solidworks model with a smaller nozzle gap (50um) and 4 total nozzles which has even better performance and emulates the airflow of the Airblade.

The dryer was originally controlled with a foot-activated pneumatic valve, but it severely restricted airflow. [tesla500] decided to use a 3/8″ solenoid valve instead, which solved the airflow restriction. According to [tesla500], the dryer works even better than the Airblade when running at full pressure, although he notes that you might need to watch out if you have any open wounds on your hands.

Using A Headphone Jack As A UART

November 4, 2014 by 38 Comments

We’ve seen audio ports being used to establish a communications channel between a computer and a microcontroller before, but nothing quite as slick as this. [Gordon] is using a webpage running on a tablet to send Javascript to a microcontroller where the entire program is interpreted.

[Gordon] is using the Espruino Pico, a board that’s on Kickstarter right now. This tiny board is built around a javascript interpreter, allowing code to be written and updated on the fly without mucking around with bootloaders.

This technique can be expanded to provide bidriectional communication between a microcontroller and a computer. On the project Github, [Gordon] used the microphone pin on a TRRS jack to sent data to a computer. It needs two more resistors, but other than that, it’s as simple as the one-way communications setup.

[Gordon] put together a few demos of the program, including one that will change the color of some RGB LEDs in response to input on a webpage.

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