Update: Semi-automatic Pick And Place Goes Fully-Automatic

automated-pick-and-place

Way back in April we looked at an impressive Pick and Place machine project which wasn’t actually up and running yet. Well it looks like [Brian Dorey] has really put the pedal to the metal with this fall, posting nine project updates since September.

The previous system was working just fine but required quite a bit of user intervention to do the actual placing. So the first modifications toward the new goal centered around motorizing the gantry. There’s a lot of information on this, as well as the vacuum tweezer heads that were designed for the system. But for us it was exciting to read about the vibrating chip feeder. This uses the vibrating motor from an Xbox controller to jiggle the ICs from their tube packaging to a staging jig off the side of the build table. You can see a video of this after the break along with a demo of the entire machine at work.

[Brian] seems to favor the Xbox parts as he also used an Xbox live camera along with OpenCV to detect the parts and ensure they are lined up correctly. For the best results possible the parts need to be illuminated properly which is why he also built a rather interesting light ring using 144 red LEDs.

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Video Gaming To Fix Eye Ailments

video-gaming-fixes-crossed-eyes

Let’s face it, most of the time we’re hacking for no other reason than sheer enjoyment. So we love to see hacks come about that can really make a difference in people’s lives. This time around it’s a video game designed to exercise your eyes. [James Blaha] has an eye condition called Strabismus which is commonly known as crossed-eye. The issue is that the muscles for each eye don’t coordinate with each other in the way they need to in order to produce three-dimensional vision.

Recent research (linked in the reference section of [James’] post) suggests that special exercises may be able to train the eyes to work correctly. He’s been working on developing a video game to promote this type of training. As you can see above, the user (patient?) wears an Oculus Rift headset which makes it possible to show each eye slightly different images, while using a Leap Motion controller for VR interaction. If designed correctly, and paired with the addictive qualities of games, this my be just what the doctor ordered. You know what they say, practice makes perfect!

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Sniffing Out LG Smart TV Tracking Protocol

[DoctorBeet] noticed the advertisements on the landing screen of his new LG smart television and started wondering about tracking. His curiosity got the better of him when he came across a promotional video aimed at advertisers that boasts about the information gathered from people who use these TVs. He decided to sniff the web traffic. If what he discovered is accurate, there is an invasive amount of data being collect by this hardware. To make matters worse, his testing showed that even if the user switches the “Collection of watching info” menu item to off it doesn’t stop the data from being phoned home.

The findings start off rather innocuous, with the channel name and a unique ID being transmitted every time you change the station. Based on when the server receives the packets a description of your schedule and preferred content can be put together. This appears to be sent as plain data without any type of encryption or obfuscation.

Things get a lot more interesting when he discovers that filenames from a USB drive connected to the television are being broadcast as well. The server address they’re being sent to is a dead link — which makes us think this is some type of debugging step that was left in the production firmware — but it is still a rather sizable blunder when it comes to personal privacy. If you have one of these televisions [DoctorBeet] has a preliminary list of URLs to block with your router in order to help safeguard your privacy.

[Thanks Radcom]

Hacking A Mac Magsafe Jack Into A PC Ultrabook

zenbookAir

Something’s fishy about the above-pictured ultrabook: it’s an Asus Zenbook that [WarriorRocker] hacked to use a MagSafe power connector typically found on Macbooks. Most of us probably consider it standard procedure to poke around inside our desktop’s tower, but it takes some guts to radically alter such a shiny new ultrabook. It seems, however, that the Zenbook’s tiny power plug causes serious frustrations, and [WarriorRocker] was tired of dealing with them.

Using information he found from an article we featured earlier this summer on a MagSafe teardown, [WarriorRocker] hit up the parts drawer for some connectors and got to work. He had to modify the MagSafe’s housing to fit his Zenbook while still holding on to the magnets, but he managed to avoid modifying the ultrabook’s case—the connector is approximately the same size as a USB port. Deciding he could live with just one USB connection, [WarriorRocker] took to the board with a pair of side cutters and neatly carved out space for the MagSafe next to the audio jack. He then soldered it in place and ran wires from the VCC and Ground pins along a the channel where the WiFi antenna is routed, connecting them to the original power jack’s input pins.

[WarriorRocker] regrets that he fell short of his original goal of getting the MagSafe’s protocol working: he instead had to hack on his own adapter. We’re still rather impressed with how well his hack turned out, and it did manage to solve the charging problems. Hit us up in the comments if you can provide some insight into the MagSafe’s otherwise obscure innerworkings.

Oscar Updates Your Grocery List From The Trash

grocerylist

[Dan] has come up with a novel solution to the age old problem of keeping your grocery list up to date. He’s added a bar code scanner and a Raspberry Pi under a kitchen cabinet. He calls the system “Oscar”, though we don’t see any grouchiness in his trash can. When [Dan] runs out of a product, he simply throws it away. Just above his garbage and recycling bin is a low cost barcode scanner. [Dan] holds the item until the scanner reads, then sends it on it’s way to recycling or the landfill. The decoded bar code is processed by a Raspberry Pi also hiding under the cabinet. The Raspberry Pi sends the data to Trello.comusing the Trello api.

If a product isn’t recognized by Trello’s database, trello dispatches a text message to [Dan’s] phone. He can then add the product information via a web interface. We think the user interface is what’s great here. Once products are in the database, the only thing that has to be done day to day is pause for a moment before throwing a package away. [Dan] has all his code up on github, and has also created a reddit thread for Oscar.

http://www.youtube.com/watch?v=9_MNOOgFDg4

[via reddit.com]

Raspi Mini Laser Engraver

If you’ve got a lot of spare parts lying around, you may be able to cobble together your own laser engraver without too much trouble. We’ve already seen small engraver builds that use an Arduino, but [Jeremy] tipped us off to [Xiang Zhai’s] version, which provides an in-depth guide to building one with a Raspberry Pi.

[Xiang] began by opening up two spare DVD writeable drives, salvaging not only their laser diodes but the stepper motors and their accompanying hardware, as well as a handful of small magnets near each diode. To assemble the laser, he sourced an inexpensive laser diode module from eBay and used a vise to push the diode into the head of the housing. With the laser snugly in place and the appropriate connecting wires soldered on, [Xiang] whipped up a laser driver circuit, which the Raspi will later control. [Xiang] worked out the stepper motors’ configuration by following [Groover’s] engraver build-(we featured it a few years back)-attaching the plate that holds the material to be engraved onto one axis and the laser assembly to the other.

Check out [Xiang’s] project blog for details explaining the h-bridge circuits as well as the Python code for the Raspi. As always, if you’re attempting any build involving a laser, please use all necessary precautions! And if you need more information on using DVD burners for their diodes, check out this hack from earlier in the summer

Solder Sucker Meets Industrial Vacuum Pump

[borgartank] is starting a hackerspace with a few guys, and being the resident electronics guru, the task of setting up a half-decent electronics lab fell on his shoulders. They already have a few soldering stations, but [borgar] is addicted to the awesome vacuum desolderers he has at his job. Luckily, [bogar]’s employer is keen to donate one of these vacuum desolderers, a very old model that has been sitting in a junk pile since before he arrived. The pump was shot, but no matter; it’s nothing a few modifications can’t fix.

The vacuum pump in the old desoldering station was completely broken, and word around the workplace is the old unit didn’t work quite well when it was new. After finding a 350 Watt vacuum pump – again, in the company junk pile – [bogar] hooked it up to the old soldering station. Everything worked like a charm.

After bolting the new and outrageously large pump to the back of the desoldering station, [bogar] wired up a relay to turn on the pump with the station’s 24V line. Everything worked as planned, netting the new hackerspace a 18 kg soldering station.