Repairs You Can Print: A Little Love For The Glove Box

February 5, 2018 by 25 Comments

A few years ago, [Brieuc]’s car blew a fuse. He went to replace it, which unfortunately means removing the entire glove box. In his haste to get his baby back on the road, he accidentally broke one of the clips that holds the glove box on the dashboard.

[Brieuc] tried to just glue the thing back together, but it didn’t hold because the part has to flex a little bit for people who need to get into the fuse box. No one seems to offer a replacement for this small but vital hunk of plastic, though he did find someone offering total glove box replacements at highway robbery prices. Since there was still one good clip, he used it to design and print a strong ABS replacement.

This is a great example of the one-off utility of 3D printers. [Brieuc] didn’t need an exact copy, and since he was replacing an injection-molded part with additive manufacturing, he had the freedom to start with a bare-bones design, make adjustments as needed, and iterate until he got it right. It didn’t take long. The layer orientation of the first print made the legs too weak, but that’s a simple fix. The second version has lasted for three years and counting.

We get it. You don’t have the same car as [Brieuc], so this particular fix doesn’t sway you. But someday in the future when your zipper breaks or your dishwasher detergent cup won’t latch, 3D printing will be there to help.

3D Prints And Food

October 17, 2017 by 55 Comments

We recently ran a post about a cute little 3D printed elephant that could dispense booze. The design didn’t actually have the plastic touching the liquid — there was a silicone tube carrying the shots. However, it did spark a conversation at the secret Hackaday bunker about how safe it is to use 3D printed objects for food. In particular, when I say 3D printing, I’m talking fused deposition modeling. Yes, there are other technologies, but most of us are printing using filament laid out in layers with a hot nozzle.

There’s a common idea that ABS is bad in general, but that PET and PLA are no problem because there are food-safe versions of those plastics available. However, the plastic is only a small part of the total food safety picture. Let me be clear: I am not a medical professional and although my computers have run a few plastics plants in years past, I am not really an expert on polymer chemistry, either. However, I don’t use 3D printed materials to hold or handle food and while you might not drop dead if you do, you might want to reconsider.

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Simultaneous AP & Client On The Pi Zero W

September 29, 2017 by 34 Comments

The Raspberry Pi Zero W is a great platform for IoT projects, with a smattering of GPIO and onboard WiFi. However, security is an important consideration when it comes to the Internet of Things and it can be beneficial to keep your IoT devices on a separate network for safety’s sake. [Albert] wanted to do this all on board the Pi Zero W, and figured out how to get it acting as an access point and a client all at the same time.

[Albert] starts off with a fresh install of Raspbian Stretch, and sets the Pi up in OTG mode. This allows access to the Pi over a USB serial terminal. This is great for productivity when working on headless networking projects, as it can be frustrating trying to work with an SSH session that keeps dropping out when you change settings.

After creating a second named device (ap0) to go along with the one created automatically by the kernal (wlan0), DNSmasq is installed to act as a DHCP server for the AP. Hostapd is then installed to control the AP settings. Following this, like anything in Linux, a flurry of configuration files are edited to get everything humming along and starting up automatically after a reboot. For some reason, things don’t start up smoothly, so [Albert] has a cron job that fires 30 seconds after bootup and toggles the interfaces off and on again, and that’s done the trick.

It’s a useful hack, as it allows the Pi Zero to act as a hub for IoT devices, while also creating a bridge between them and the internet. Traffic can be managed to stop random internet users flicking your lights on and off and overspeeding your dishwasher.

We’ve seen the Pi Zero used for just about everything under the sun so far. If you’re just starting your own IoT build, perhaps you’d like to use the Pi Zero as a streaming camera?

 

Home Automation: Evolution Of A Term

July 26, 2017 by 31 Comments

Home automation: for me the term recalls rich dudes in the ’80s who could turn off their garage lights with remote-control pads. The stereotype for that era was the more buttons your system had—even non-enabled ones—the more awesome it was, and by extension any luxury remote control had to be three times the size of any TV remote.

And it was a luxury–the hardware was expensive and most people couldn’t justify it. Kind of like the laser-disc player of home improvements. The technology was opaque to casual tinkering, it cost a lot to buy, and also was expensive to install.

The richie-rich stereotypes were reinforced with the technology seen in Bond movies and similar near-future flicks. Everything, even silly things, is motorized, with chrome and concrete everywhere. You, the hero, control everything in the house in the comfort of your acrylic half-dome chair. Kick the motorized blinds, dim the track lighting, and volume up the hi-fi!

This Moonraker-esque notion of home automation turned out to be something of a red herring, because home automation stopped being pretty forever ago; eventually it became available to everyone with a WiFi router in the form of Amazon Echo and Google Nest.

But the precise definition of the term home automation remains elusive. I mean, the essence of it. Let’s break it down.

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Remotely Get Root On Most Smart TVs With Radio Signals

April 6, 2017 by 58 Comments

[Rafael Scheel] a security consultant has found that hacking smart TVs takes nothing much more than an inexpensive DVB-T transmitter, The transmitter has to be in range of the target TV and some malicious signals. The hack works by exploiting hybrid broadcast broadband TV signals and widely known about bugs in web browsers commonly run on smart TVs, which seem run in the background almost all the time.

Scheel was commissioned by Cyber security company Oneconsult, to create the exploit which once deployed, gave full root privileges enabling the attacker to setup and SSH into the TV taking complete control of the device from anywhere in the world. Once exploited the rogue code is even unaffected by device reboots and factory resets.

Once a hacker has control over the TV of an end user, he can harm the user in a variety of ways, Among many others, the TV could be used to attack further devices in the home network or to spy on the user with the TV’s camera and microphone. – Rafael Scheel

Smart TV’s seem to be suffering from  IoT security problems. Turning your TV into an all-seeing, all-hearing surveillance device reporting back to it’s master is straight out of 1984.

A video of a talk about the exploit along with all the details is embedded below.
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That Time I Spent $20 For 25 .STL Files

March 1, 2017 by 72 Comments

Last weekend I ran out of filament for my 3D printer midway through a print. Yes, it’s evidence of poor planning, but I’ve done this a few times and I can always run over to Lowe’s or Home Depot or Staples and grab an overpriced spool of crappy filament to tide me over until the good, cheap filament arrives via UPS.

The Staples in my neck of the woods was one of the few stores in the country to host a, ‘premium, in-store experience’ featuring MakerBot printers. Until a few months ago, this was a great place to pick up a spool of filament that could get you through the next few hours of printing. The filament cost about three times what I would usually pay, but it was still good quality filament and they usually had the color I needed.

This partnership between MakerBot and Staples fell through a few months ago, the inventory was apparently shipped back to Brooklyn, and now Robo3D has taken MakerBot’s space at the endcap in Staples. Last weekend, I picked up a 1kg spool of red PLA for $40. What I found next to this filament left me shocked, confused, and insatiably curious. I walked out of that store with a spool of filament and a USB thumb drive loaded up with twenty-five STL files. This, apparently, is the future of 3D printing.

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Maker Faire Multicolor And Multi Material 3D Printing

October 3, 2016 by 25 Comments

The next frontier of desktop 3D printing is multi-material and multi-color prints. Right now, you can buy a dual toolhead for a Lulzbot, and dual toolheads from other companies exist, although they are a bit rare. In the next few years, we’re going to see a lot of printers able to print dissolvable supports and full-color 3D printers.

Printing in more than one color is almost here, but that doesn’t mean we’re on the cusp of a complete revolution. Multi-material printing is lagging a little bit behind; you’ll be able to print two colors of PLA next year, but printing an object in PLA and ABS is going to be a bit tricky. Printing something in PLA and nylon will be very hard. Color mixing, likewise, will be tricky. We can do it, the tools are getting there, but think of this year as a preview of what we’ll be doing in five years.

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