No Frills PCB Brings USB-C Power To The Breadboard

January 6, 2025 by Tom Nardi 30 Comments

At this point, many of us have gone all-in on USB-C. It’s gotten to the point that when you occasionally run across a gadget that doesn’t support being powered USB-C, the whole experience seems somewhat ridiculous. If 90% of your devices using the same power supply, that last 10% starts feeling very antiquated.

So why should your breadboard be any different? [Axiometa] has recently unveiled a simple PCB that will plug into a standard solderless breadboard to provide 3.3 and 5 VDC when connected to a USB-C power supply. The device is going to start a crowdfunding campaign soon if you want to buy a completed one — but with the design files and Bill of Materials already up on GitHub, nothing stops you from spinning up your own version today.

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Perfecting 20 Minute PCBs With Laser

January 5, 2025 by Al Williams 41 Comments

Normally, you have a choice with PCB prototypes: fast or cheap. [Stephen Hawes] has been trying fiber lasers to create PCBs. He’s learned a lot which he shares in the video below. Very good-looking singled-sided boards take just a few minutes. Fiber lasers are not cheap but they are within range for well-off hackers and certainly possible for a well-funded hackerspace.

One thing that’s important is to use FR1 phenolic substrate instead of the more common FR4. FR4 uses epoxy which will probably produce some toxic fumes under the laser.

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Rudolph’s Sleigh On A North Pole PCB

December 20, 2024 by Heidi Ulrich 18 Comments

Each Christmas, [Adam Anderson], [Daniel Quach], [Johan Wheeler], and [Gustav Abrahamsson] (going by ‘the Janky Jingle Crew’)—set themselves the challenge of outdoing their previous creations. Last year’s CH32 Fireplace brought an animated LED fire to life with CH32V003 microcontrollers.

This year, they’ve gone a step further with the North Pole Circuit, a holiday project that combines magnetic propulsion, festive decorations, and a bit of engineering flair. Inspired by a miniature speedway based on Friedrich Gauss’ findings, the North Pole Circuit includes sleighs and reindeer that glide along a custom PCB track, a glowing village with flickering lights, and a buzzer to play Christmas tunes.

The propulsion system works using the Lorentz force, where vertical magnets interact with PCB traces to produce motion. A two-phase design, similar to a stepper motor, ensures smooth operation, while guard rails maintain stability on curves. A separate CH32V003 handles lighting and synchronized jingles, creating a cohesive festive display. As we mentioned in the article on their last year’s creation, going from a one-off to a full batch will make one rethink the joy of repetitive production. Consider the recipients of these tiny Christmas cards quite the lucky ones. We deem this little gift a keeper to put on display when Christmas rolls around again.

This annual tradition highlights the Crew’s knack for combining fun and engineering. Curious about the details or feeling inspired to create your own? Explore the full details and files on their GitHub.

PCB Motor Holds Fast, Even After 1.6 Billion Spins

December 17, 2024 by Donald Papp 34 Comments

If you aren’t up to date with [Carl Bugeja]’s work with tiny brushless PCB motors, his summary video of his latest design and all the challenges it involved is an excellent overview.

Back in 2018 we saw [Carl]’s earliest versions making their first spins and it was clear he was onto something. Since then they have only improved, but improvement takes both effort and money. Not only does everything seemingly matter at such a small scale, but not every problem is even obvious in the first place. Luckily, [Carl] has both the determination and knowledge to refine things.

Hardware development is expensive, especially when less than a tenth of a millimeter separates a critical component from the junk pile.

The end result of all the work is evident in his most recent test bed: an array of twenty test motors all running continuously at a constant speed of about 37,000 RPM. After a month of this, [Carl] disassembled and inspected each unit. Each motor made over 53 million rotations per day, closing out the month at over 1.6 billion spins. Finding no sign of internal scratches or other damage, [Carl] is pretty happy with the results.

These motors are very capable but are also limited to low torque due to their design, so a big part of things is [Carl] exploring and testing different possible applications. A few fun ones include a wrist-mounted disc launcher modeled after a Spider-Man web shooter, the motive force for some kinetic art, a vibration motor, and more. [Carl] encourages anyone interested to test out application ideas of their own. Even powering a micro drone is on the table, but will require either pushing more current or more voltage, both of which [Carl] plans to explore next.

Getting any ideas? [Carl] offers the MotorCell for sale to help recover R&D costs but of course the design is also open source. The GitHub repository contains code and design details, so go ahead and make them yourself. Or better yet, integrate one directly into your next PCB.

Got an idea for an application that would fit a motor like this? Don’t keep it to yourself, share in the comments.

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Hackaday Podcast Episode 300: The Dwingeloo 25 M Dish, A Dead-Tech Twofer, And Deconstructing PCBs

December 13, 2024 by Kristina Panos 6 Comments

This week on the big 300th episode, Hackaday’s Elliot Williams and Kristina Panos teamed up to bring you the latest news, mystery sound, and of course, a big bunch of hacks from the previous week. So basically, business as usual.

First up in the news: it’s time for the Hackaday Europe 2025 call for proposals! Do you have a tale of hardware, firmware, or software that must be shared with the Hackaday crowd? Then this is your chance to regale us with a 20- or 40-minute talk. You know we love to hear new voices, so be sure to consider proposing a talk.

On What’s That Sound, it’s a results show week. Congratulations to [Kelvin] who was one of many that correctly identified it as the Wii startup sound. Kristina will just be over here with her Pikachu64 with the light-up cheeks.

Then it’s on to the hacks and such beginning with a rather nice reverse-engineering of the PS1, which surprisingly did it with a two-sided board. Then it’s on to a smartphone home server, magic eye images in a spreadsheet, and the math behind the music of 80s. Finally, we talk about disc cameras, the hovercraft revolution, and a whole mess of keyboards.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download in DRM-free MP3 and savor at your leisure.

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Cheap FPGA PCIe Development

December 7, 2024 by Al Williams 18 Comments

Typically, if you want to build an FPGA project inside a PC, you’d need a fairly expensive development board that plugs into the bus. However, [CircuitValley] found some IBM RS-485 boards that are little more than a PCIe board with an Intel FPGA onboard. These are widely avaiable on the surplus market for around $20 shipped. He’s been documenting how to use them.

The FPGA onboard is a Cyclone IV with about 21,000 logic elements and a little over 750 kbits of memory. The board itself has configuration memory, power management, and a few connectors. The JTAG header is unpopulated, but the footprint is there. You simply need to supply a surface-mount pin header and an external JTAG probe, and you can program. Even if you aren’t interested in using an FPGA board, the reverse engineer steps are fun to watch.

The situation reminds us a little of the RTL-SDR — when a device uses a programmable device to perform nearly all of its functions, it is subject to your reprogramming. What would you do with a custom PCIe card? You tell us. Need a refresher on the bus? We can help. Thinking of building some sort of FPGA accelerator? Maybe try RIFFA.

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Apollo-era PCB Reverse Engineering To KiCad

November 25, 2024 by Chris Lott 24 Comments

Earlier this year [Skyhawkson] got ahold of an Apollo-era printed circuit board which he believes was used in a NASA test stand. He took high quality photos of both sides of the board and superimposed them atop each other. After digging into a few obsolete parts from the 1960s, he was able to trace out the connections. I ran across the project just after making schematics for the Supercon badge and petal matrix. Being on a roll, I decided to take [Skyhawkson]’s work as a starting point and create KiCad schematics. Hopefully we can figure out what this circuit board does along the way.

The board is pretty simple: