Open Source: It’s The Little Things

February 13, 2021 by Elliot Williams 108 Comments

I use open source software almost exclusively; at least on the desktop — the phone is another matter, sadly. And I do a lot of stuff with and on computers. Folks outside of the free software scene are still a little surprised when small programs are free to use and modify, but they’re downright skeptical when it comes to the big works of professional software. It’s one thing to write xeyes, but how about something to rival Photoshop, or Altium?

Of course, we all know the answer — mostly. None of the “big” software packages work exactly the same as their closed-source counterparts, often missing a few features here and gaining a few there, or following a different workflow. That’s OK, different closed-source programs work differently as well. I’m not here to argue that GIMP is better than Photoshop, but rather to point out what I really love about open software: it caters to the little guys and gals, the niche users, and the specialists. Or rather, it lets them cater to themselves.

I just started learning FreeCAD for a CNC milling project, and it’s awesome. I’ve used Fusion 360, and although FreeCAD isn’t “the same” as Fusion 360, it has most of the features that I need. But it’s the quirky features that set it apart.

The central workflow is to pick a “workbench” where specific tasks are carried out, and then you take your part to each bench, operate on it, and then move to the next one you need. But the critical bit here is that a good number of the workbenches are contributed to the open project by people who have had particular niche needs. For me, for instance, I’ve done most of my 3D modelling for 3D printing using OpenSCAD, which is kinda niche, but also the language that underpins Thingiverse’s customizer functionality. Does Fusion 360 seamlessly import my OpenSCAD work? Nope. Does FreeCAD? Yup, because some other nerd was in my shoes.

And then I started thinking of the other big free projects. Inkscape has plugins that let you create Gcode to drive CNC mills or strange plotters. Why? Because nerds love eggbots. GIMP has plugins for every imaginable image transformation — things that 99% of graphic artists will never use, and so Adobe has no incentive to incorporate.

Open source lets you scratch your own itch, and share your solution with others. The features of for-pay, closed-source software are driven by the masses: “is this a feature that enough of our customers want?” The features of open-source software are driven by the freaky ideas of nerds just like me. Vive la différence!

XChange Promises Inexpensive Tool Changes For 3D Printers

December 24, 2020 by Al Williams 11 Comments

[Teaching Tech] has been interested in adding a tool changer to his 3D printer. E3D offers a system that allows you to switch print heads or even change out a hot end for a laser or a (probably) light-duty CNC head. The price of the entire device, though, is about $2,500, which put him off. But now he’s excited about a product from PrinterMods called XChange. This is a kit that will allow rapid tool changes on many existing printers and costs quite a bit less. Preorder on KickStarter is about $150, but that probably won’t be the final price.

Not all printers are compatible. It appears the unit attaches to printers that have linear rails and there is an adapter for printers that have V rollers in extrusions. Supposedly, there is an adapter in the works for printers that use rods and bearings.

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Rotary Plotter Draws On Bottles

November 11, 2020 by Lewin Day 10 Comments

A pen plotter is often the first experience many ambitious makers have of the world of Computer Numerical Control, or CNC. While they typically operate on flat stock, with the right build, they can be designed to draw on curved surfaces, too – as [tuenhidiy] demonstrates with this rotary bottle plotter.

The plotter uses shafts salvaged from an old printer to act as the rollers for the bottle to be drawn upon, turned by a pair of stepper motors. X and Z axes are created out of two CD drive mechanisms – a popular way to build two linear axes on the cheap. The hardware is controlled by GRBL, running on an Arduino Uno kitted out with a CNC shield to handle the necessary I/O.

The build is somewhat limited to by the short range of its X axis, which prevents the plotter from easily drawing on a full-size bottle label or can. However, this could easily be fixed with some upgrades and extra steppers if so desired. As a home build, it’s a great way to learn about the CNC techniques required to work with curved surfaces effectively. Video after the break.

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Watch A Fast Sand Plotter Plow Patterns At Speed

September 22, 2020 by Donald Papp 21 Comments

[Mark]’s sand table wisely has a glass top.

Most of us have probably seen a video of a sand drawing table at work, in which a steel ball — magnetically-coupled to a gantry under a layer of sand — lazily draws geometric patterns with utter precision and zen-like calmness. That’s all well and good, but [Mark Rehorst] thinks it can also be interesting to crank up the speed and watch the ball plow through sand just as physics intended. There’s a deeper reason [Mark] is working at this, however. Faster drawing leads to less crisp results, but by how much, exactly? To answer this, [Mark] simply ran his table (which is named The Spice Must Flow) at both fast and slow speeds and documented the results.

These two images show the difference between running the table at 100 mm/s versus 500 mm/s. The slower speed is noticeably crisper, but on the other hand the faster speed completed the pattern in about a fifth of the time. [Mark] says that as the ball aggressively accelerates to reach target speeds, more sand is thrown around over existing lines, which leads to a loss of detail.

Crisper detail, or a faster draw? Which is “better” depends on many things, but it’s pretty clear that [Mark]’s cat finds the fast version more exciting. You can see [Mark]’s table at high speed and the cat’s reaction in the video, embedded below.

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Cyberplotter Uses Multiple Tools To Great Success

September 17, 2020 by Lewin Day 14 Comments

The CNC bug is a familiar ailment in these parts. Often, patients present with persistent obsession with computer controlled machinery, most commonly after initial contact with gateway hardware such as 3D printers or basic plotters. Once diagnosed, there is no cure – simply the desire to build, and build again. [Adam Haile] knows this all too well, and built the Cyberplotter in service to the affliction.

The Cyberplotter is the culmination of [Adam]’s CNC wishlist – a two-axis build with a seriously large build area, and the capability to mount a whole bunch of different tools for different jobs. With a work area of up to 800mm x 750mm depending on what’s mounted, it can produce some seriously big output. With a Smoothieboard 5X running the show, [Adam] does all kinds of neat hacks to make the system play with different gadgets on the business end. There’s a laser for engraving, and a top-notch pen plotter featuring a high-quality linear rail for precise movement. But the fun doesn’t stop there – [Adam] goes so far as mounting a Z-axis, camera, and even a Sharpie-based airbrush which we’d never even contemplated before.

It’s not [Adam]’s first build, and past experience shines through here – armed with prior knowledge, the build does many things well without compromising on outright capability. You may find [Adam]’s name familiar – we’ve featured his Engravinator on these pages before. Video after the break.

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Whiteboard Plotter Rocks Three Colors And An Eraser

May 18, 2020 by Donald Papp 11 Comments

AutoWhiteboardBot’s business end, with three markers.

[td0g]’s AutoWhiteboardBot is not just any 3D printed whiteboard plotter, because it also sports a triple-marker carrier and on-board eraser! The device itself hangs from stepper motors, which take care of moving the plotter across the whiteboard, and the trick to making the three colors work was to incorporate retractable dry-erase markers. A spherical Geneva drive-based assembly on the plotter rotates the pen cartridge, and a plunger activates the chosen color. Erasing, arguably the easiest thing to do on a whiteboard, is done by a piece of felt. 3D printed parts are on Thingiverse and [td0g] says software is coming soon. It’s a clever device, especially the method of accommodating multiple colors with retractable markers.

AutoWhiteboardBot hangs from motors which pull it around, but we’ve also seen a SCARA-type robot writing away on a whiteboard. Watch the video embedded below, which begins with sped-up footage of AutoWhiteboardBot drawing in different colors as it slides across the board surface.

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How Much Is That Plotter In The Window?

May 14, 2020 by Dan Maloney 11 Comments

We live in a strange time indeed. People who once eschewed direct interactions with fellow humans now crave it, but to limited avail. Almost every cashier at the few stores deigned essential enough to maintain operations are sealed away behind plastic shields, with the implication that the less time one spends lingering, the better. It’s enough to turn an introvert into an extrovert, at least until the barriers are gone.

We get the idea that the need to reach out and touch someone is behind [Niklas Roy]’s “Please Leave a Message”, an interactive art installation he set up in the front window of his Berlin shop. Conveniently located on a downtown street, his shop is perfectly positioned to attract foot traffic, and his display is designed to catch the eye and perhaps crack a smile. The device consists of a large wooden easel holding the guts from an old X-Y pen plotter, an Arduino and an ESP-8266, and a couple of drivers for the plotter’s steppers. Passers-by are encouraged to scan a QR code that accesses a web page served up by the ESP-8266, where they can type in a brief message. The plotter dutifully spells it out on a scroll of paper for all to see, using a very nice font that [Niklas] designed to be both readable and easily plotted. The video below shows it in action with real people; it seems to be a crowd-pleaser.

[Niklas] has been incredibly prolific, and we’ve covered many of his interactive art installations. Just search for his name and you’ll find everything from a pressure-washer dancing waters display to a plus-sized pinball machine.

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