Will Nickel-Hydrogen Cells Be The Energy Storage Holy Grail?

September 27, 2023 by 38 Comments

You may have heard us here remarking in the past, that if we had a pound, dollar, or Euro for every miracle battery technology story we heard that was going to change the world, we would surely be very wealthy by now. It’s certainly been the case that many such pronouncements refer to promising chemistries that turn out only to be realizable in a lab, but here there’s news of one with a bit of pedigree. Nickel hydrogen batteries have a long history of use in space, and there’s a startup producing them now for use on the ground. Could they deliver the energy storage Holy Grail?

The cathode in a nickel-hydrogen battery is formed by nickel hydroxide, and the anode is formed of hydrogen. If a gas as an anode sounds far fetched, we’re guessing that their structure is similar to the zinc-air battery, in which zinc hydroxide forms in a paste of powdered zinc, and works against oxygen from the air over a porous conductive support. What gives them their exciting potential is their ability to take more than 30,000 charge/discharge cycles, and their relative safety when compared to lithium ion cells. Hydrogen in a pressure vessel might not seem the safest of things to have around, but the chemistry is such that as the pressure increases it reacts to form water. The cost of the whole thing is reduced further as new catalysts have replaced the platinum used by NASA on spacecraft.

We really hope that these batteries will be a success, but as always we’ll wait and see before calling it. They may well be competing by then with the next generation of zinc-air cells.

Dead E. Ruxpin Appears Alive And Well

September 26, 2023 by 12 Comments

What are you doing to scare trick-or-treaters this Halloween? Surely something, right? Well, Hackaday alum [CameronCoward] certainly has his holiday under control with Dead E. Ruxpin, a murderous, cassette tape-controlled animatronic bear.

Readers of a certain vintage will no doubt see the correlation to Teddy Ruxpin, an animatronic bear from the 1980s whose mouth moved as it read stories from cassette tapes. Cleverly, the engineers used one stereo channel for the story’s audio, and the other channel to control the bear’s mouth.

Dead E. Ruxpin takes this idea and expands it, using the same two channels to send audio and control three servo motors that move both arms and the mouth. How is this possible? By sending tones built from one or more frequencies.

Essentially, [Cameron] assigned a frequency to each movement: mouth open/closed, and left and/or right arm up or down. These are all, of course, synced up with specific points in the audio so Dead E. doesn’t just move randomly, he dances along with the music.

The bear is actually a hand puppet, which leaves room for a 3D-printed skeleton that holds the RP2040 and the servos and of course, moves the puppet’s parts. We can’t decide if we prefer the bulging bloodshot eyes, or think the cutesy original eyes would have made a scarier bear. Anyway, check out the build/demo video after the break to see it in action.

Are you now into Teddy Ruxpin? Here’s a bit more about those scare bears. And don’t forget, Halloween Hackfest runs now until October 31st.

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Beating Apple’s Secret Lid Angle Sensor Calibration With Custom Tool

September 26, 2023 by 35 Comments

Among the changes made by Apple to its laptops over the years, the transition from a Hall sensor-based sleep sensor to an angle sensor that determines when the lid is closed is a decidedly unpopular one. The reason for this is the need to calibrate this sensor after replacement, using a tool that Apple decided to keep for itself. That is, until recently [Stephan Steins] created a tool which he creatively called the ‘nerd.tool.1‘. This widget can perform this calibration procedure with the press of its two buttons, as demonstrated on [Louis Rossmann]’s YouTube channel.

This new angle sensor was first introduced in late 2019, with Apple’s official reason being an increased level of ‘precision’. As each sensor has to be calibrated correctly in order to measure the magnetic field and determine the associated lid angle, this means that third-party repair shops and determined MacBook owners have to transplant the chip containing the calibration data to a replacement sensor system. Until now, that is. Although the nerd.tool.1 is somewhat pricey at €169 ($179 USD), for a third-party MacBook repair shop this would seem to be a steal.

It is however unfortunate that Apple persists in such anti-repair methods, with recently [Hugh Jeffreys] also calling Apple out on this during a MacBook Pro M1/M2 teardown video. During this teardown [Hugh] came across this angle sensor issue by swapping parts between two otherwise identical MacBook Pros, indicating just how annoying this need to calibrate one tiny lid angle sensor is.

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Feed Your Fasteners In Line, With A Bowl Feeder

September 26, 2023 by 30 Comments

If you spend much time around industrial processes, you may have seen a vibrating bowl feeder at work. It’s a clever but simple machine that takes an unruly pile of screws or nuts and bolts, and delivers them in a line the correct way up. They do this by shaking the pile of fasteners in a specific way — a spiral motion which encourages them to work to the edge of the pile and align themselves on a spiral track which leads to a dispenser. It’s a machine [Fraens] has made from 3D printed parts, and as he explains in the video below the break, there’s more to this than meets the eye.

The basic form of the machine has a weighted base and an upper bowl on three angled springs. Between the two is an electromagnet, which provides the force for the vibration. The electromagnet needed to be driven with a sine wave which he makes with an Arduino and delivers as PWM via an H-bridge, but the meat of this project comes in balancing the force and frequency with the stiffness of the springs. He shows us the enormous pile of test prints made before the final result was achieved, and it’s a testament to the amount of work put into this project. The final sequence of a variety of objects making the march round the spiral is pure theatre, but we can see his evident satisfaction in a job well done.

Oddly this isn’t the first bowl feeder we’ve seen, though it may be one of the most accomplished. We particularly like this tiny example for SMD parts.

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$13 Scope And Logic Analyzer Hits 18 Msps

September 26, 2023 by 31 Comments

We aren’t sure what’s coolest about [Richard Testardi’s] Flea-Scope. It costs about $13 plus the cost of making the PCB. It operates at 18 million samples per second. It also doesn’t need any software — you connect to it with your browser! It works as an oscilloscope, a logic analyzer, and a waveform generator. Not bad. The board is basically a little life support around a PIC32MK and the software required to run it.

Of course, for $13, you need to temper your expectations. One analog input reads from -6 to 6V (hint: use a 10X probe). The goal was for the instrument to be accurate within 2%.  There are also nine digital inputs sampled simultaneously with the analog sampling. The signal generator portion can output a 4 MHz square wave or a 40 kHz arbitrary waveform.

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Drop-In Upgrade PCB Brings USB-C To DualShock 4

September 26, 2023 by 4 Comments

Despite a somewhat shaky start, it seems like everyone is finally embracing USB-C. Most gadgets have made the switch these days, and even Apple has (with some external persuasion) gotten on board. That’s great for new hardware, but it can lead to a frustrating experience when you reach for an older device and find a infuriatingly non-oval connector on the bottom.

If one of those devices happens to be Sony’s DualShock 4 controller, [DoganM95] has the fix for you. Sony wisely put the controller’s original micro USB connector on a separate PCB so it could be cheaply replaced without having to toss the main PCB — that same modularity also means it was relatively easy to develop a USB-C upgrade board.

That said, there was a bit of a catch. The USB board on the DualShock 4 also carries a LED module that illuminates the “Light Bar” on the rear of the controller. In this design, [DoganM95] has replaced the original component with a pair of side-firing LEDs. Combined with the extra pins in the flexible printed circuit (FPC) connector necessary to control them, and the pair of 0603 resistors required for USB-C to actually provide power, putting this board together might take a bit more fine-pitch soldering than you’d expect.

Over the last couple of years, we’ve seen a wide array of devices receive DIY USB-C upgrades. In fact, this isn’t even the first time we’ve seen it done on the DualShock 4. But there’s something about hacking a modern port onto a legacy piece of hardware that we just can’t seem to get enough of.

Tech In Plain Sight: Microwave Ovens

September 26, 2023 by 32 Comments

Our homes are full of technological marvels, and, as a Hackaday reader, we are betting you know the basic ideas behind a microwave oven even if you haven’t torn one apart for transformers and magnetrons. So we aren’t going to explain how the magnetron rotates water molecules to produce uniform dielectric heating. However, when we see our microwave, we think about two things: 1) this thing is one of the most dangerous things in our house and 2) what makes that little turntable flip a different direction every time you run the thing?

First, a Little History

Westinghouse Powercaster which could, among other things, toast bread in six seconds

People think that Raytheon engineer Percy Spenser, the chief of their power tube division, noticed that while working with a magnetron he found his candy bar had melted. This is, apparently, true, but Spenser wasn’t the first to notice. He was, however, the first to investigate it and legend holds that he popped popcorn and blew up an egg on a colleague’s face (this sounds like an urban legend about “egg on your face” to us). The Raytheon patent goes back to 1945.

However, cooking with radio energy was not a new idea. In 1933, Westinghouse demonstrated cooking foods with a 10 kW 60 MHz transmitter (jump to page 394). According to reports, the device could toast bread in six seconds.  The same equipment could beam power and — reportedly — exposing yourself to the field caused “artificial fever” and an experience like having a cocktail, including a hangover on overindulgence. In fact, doctors would develop radiothermy to heat parts of the body locally, but we don’t suggest spending an hour in the device.

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