3D Printable Kinematic Couplings, Ready To Use

August 11, 2020 by Donald Papp 11 Comments

Time may bring change, but kinematic couplings don’t. This handy kinematic couplings resource by [nickw] was for a design contest a few years ago, but what’s great is that it includes ready-to-use models intended for 3D printing, complete with a bill of materials (and McMaster-Carr part numbers) for hardware. The short document is well written and illustrated with assembly diagrams and concise, practical theory. The accompanying 3D models are ready to be copied and pasted anywhere one might find them useful.

What are kinematic couplings? They are a way to ensure that two parts physically connect, detach, and re-connect in a precise and repeatable way. The download has ready-to-use designs for both a Kelvin and Maxwell system kinematic coupling, and a more advanced design for an optomechanical mount like one would find in a laser system.

The download from Pinshape requires a free account, but the models and document are licensed under CC – Attribution and ready to use in designs (so long as the attribution part of the license is satisfied, of course.) Embedded below is a short video demonstrating the coupling using the Maxwell system. The Kelvin system is similar.

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How Many Of You Are There, Really?

August 1, 2020 by Orlando Hoilett 40 Comments

We’re now accustomed to hearing, “We’re all special in our own unique ways.” But what if we weren’t really aren’t all that unique? Many people think there are no more than two political opinions, maybe a handful of religious beliefs, and certainly no more than one way to characterize a hack. But despite this controversy in other aspects as life, at least we can all rely on the uniqueness of our individual names. Or can you?

You ever thought there were too many people named [insert name here]? Well, [Nicole] thought there were too many people who shared her name in her home country of Belgium and decided to make an art piece out of it.

She was able to find data on the first names of people in Belgium and wrote a Python script…er…used Excel to find the number of Nicoles in each zip code. She then created a 3D map of Belgium divided into each province with the height of each province proportional to the number of Nicoles in that area. A pretty simple print job that any standard 3D printer can probably do these days.

Not much of a “do something” hack, but could make for a cool demotivational ornament that will constantly remind us just how unique we really are.

Happy hacking!

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Electric Skateboard With Tank Tracks, From A Big 3D Printer

July 31, 2020 by Danie Conradie 4 Comments

One of the basic truths of ground vehicles is that they are always cooler with tank tracks. Maybe not better, but definitely cooler. [Ivan Miranda] takes this to heart, and is arguably the king of 3D printed tank projects on YouTube. He has built a giant 3D printed electric skateboard with tank tracks with the latest version of his giant 3D printer. Videos after the break.

The skateboard consists of a large steel frame, with tracked bogies on either end. Most of the bogie components are 3D printed, including the wheels and tracks, and each bogie is driven by a brushless motor via a belt. Some bends were added to the steel frame with just 3D printed inserts for his bench vice. The bogies are mounted to the frame with a standard skateboard truck, which allows it to steer like a normal skateboard, by tilting the deck. It looks as though this works well on a smooth concrete floor, but we suspect that turning will be harder on rough surface where the tracks can’t slide. We’ll have to wait for the next video for a full field test.

The large components for this skateboard were printed on [Ivan]’s MK3 version of his giant 3D printer. Although it’s very similar to the previous version, improvements were made in key areas. The sliding bed frame’s weight was reduced by almost 50%, and the wheels were rotated, so they ride on top of the extrusion below it, instead of on it’s side, which helps the longevity of the wheels. This also allows bed levelling to be done by turning the eccentric spacers on each of the wheels. The rigidity of base frame and x-axis beam were increased by adding more aluminium extrusions. Although he doesn’t explicitly mention the print volume, it looks to be the same as the previous version, which was 800x500x500. For materials other than PLA, we suspect a heated build chamber will be required have any chance of making big prints without excessive warping.

[Ivan] really likes big prints, with a number of 3D printed tanks, a giant nerf gun, and a sand drawing bot. Continue reading “Electric Skateboard With Tank Tracks, From A Big 3D Printer” →

Producing A Prop Gun That Actually Ejects Cases

July 31, 2020 by Lewin Day 34 Comments

With the movie Man of War shooting in Cyprus, there was a problem. They needed prop guns that looked realistic and ejected cases when fired, but that were also allowed under the country’s firearm laws. The task fell on [Paradym’s] shoulders, and he set to work producing a prop capable of doing the job.

With the laws in Cyprus, using anything off-the-shelf like an Airsoft pistol was simply not allowed. Instead, he had to start from scratch, creating a design outwardly similar to the Colt 1911 to suit the era of the film. Using green gas canisters for power, the first focus was on getting a realistic semi-automatic firing cycle happening. With that done, the next goal was to get the cases to eject from the weapon on each shot. To achieve this, a lever was used, actuated by the slide moving back after a shot, pushing the “spent” cartridge out of the port.

[Paradym] goes into great deal, covering the design of the 3D printed parts, the machining of springs, as well as the final assembly of the prop. We’ve seen other prop gun builds before, too. Video after the break.

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An Open-Source Microfluidic Pump For Your Science Needs

July 29, 2020 by Lewin Day 8 Comments

When it comes to research in fields such as chemistry or biology, historically these are things that have taken place in well-financed labs in commercial settings or academic institutions. However, with the wealth of technology available to the average person today, a movement has sprung up of those that run advanced experiments in the comfort of their own home laboratory. For those needing to work with very tiny amounts of liquid, [Josh’s] microfluidics pump may be just the ticket.

Consisting of a series of stepper-motor driven pumps, the hardware is inspired by modern 3D printer designs. The motors used are all common NEMA items, and the whole system is driven by the popular Marlin firmware. The reported performance is impressive, delivering up to 15 mL/min with accuracy to 0.1uL/min. That’s a truly tiny amount of fluid, and the device could prove highly useful to those exploring genetics or biology at home.

The great thing about this build is that it’s open source. [Josh] took the time to ensure that it was easily moddable to work with different tubing and materials, such that others could spin up a copy using whatever was readily available in their area. Performance will naturally vary, but if you’re experienced enough to build a microfluidic pump, you’re experienced enough to calibrate it, too. Design files are on Github for those keen to build their own.

We’ve seen other builds in this area before, too. We look forward to seeing some fun science done with [Josh]’s build, and look forward to seeing more DIY science gear in the future!

3D Printing Latex Is Now Possible

July 27, 2020 by Lewin Day 14 Comments

For those getting started with 3D printers, thermoplastics such as ABS and PLA are the norm. For those looking to produce parts with some give, materials like Ninjaflex are most commonly chosen, using thermoplastic polyeurethane. Until recently, it hasn’t been possible to 3D print latex rubber. However, a team at Virginia Tech have managed the feat through the combination of advanced printer hardware and some serious chemistry.

Sample cubes printed with the new process. Note the clarity of the sample at the top right.

The work was primarily a collaboration between [Phil Scott] and [Viswanath Meenakshisundaram]. After initial experiments to formulate a custom liquid latex failed, [Scott] looked to modify a commercially available product to suit the project. Liquid latexes are difficult to work with, with even slight alterations to the formula leading the solution to become unstable. Through the use of a molecular scaffold, it became possible to modify the liquid latex to become photocurable, and thus 3D printable using UV exposure techniques.

The printer side of things took plenty of work, too. After creating a high-resolution UV printer, [Meenakshisundaram] had to contend with the liquid latex resin scattering light, causing parts to be misshapen. To solve this, a camera was added to the system, which visualises the exposure process and self-corrects the exposure patterns to account for the scattering.

It’s an incredibly advanced project that has produced latex rubber parts with advanced geometries and impressive mechanical properties. We suspect this technology could be developed quickly in the coming years to produce custom rubber parts with significant strength. In the meantime, replicating flexible parts is still possible with available filaments on the market.

[via phys.org]

Breadboarding Console Has The Power

July 26, 2020 by Al Williams 18 Comments

It is hard to remember how expensive an electronic hobby used to be. It wasn’t long ago, for example, that a solderless breadboard was reasonably expensive and was likely to have some sort of baseboard. The nicer ones even had a power supply or some simple test instruments. While you can still buy that sort of thing today, the low cost of bare breadboards have made them much more common. [Sebastian] decided to use his 3D printer to give those cheap breadboards a nice home.

The design looks great, and frankly isn’t much of a technical triumph, but it is useful and clean looking. The build uses some banana jacks, a switch, an LED, a 9V battery, and a common small power supply module. Of course, you also need a few breadboards.

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