Remote Controlled Jeep Destroyed For Your Amusement

November 7, 2017 by Tom Nardi 17 Comments

Something you learn when you spend a good portion of your day trolling the Internet for creative and unique projects is that “Why?” is one question you should always be careful about asking. Just try to accept that, for this particular person, at this particular time, the project they poured heart and soul into just made sense. Trust us, it’s a lot easier that way.

This mantra is perhaps best exemplified (at least for today), by the incredible amount of work [Stephen Robinson] did to convert a real Jeep Cherokee into a remote control toy. But the crazy part it isn’t so much that he managed to convert a real Jeep to RC, it’s that the first thing he did with it was take it into a field and destroy it.

The stunt is part of a series of videos [Stephen] has on his YouTube channel called “How to learn anything”. His goal in this series is to learn two different skills from industry professionals and combine them in interesting and unconventional ways. The production quality on these videos is really top-notch, and definitely blew us away considering how few subscribers he currently has. If we had to guess, we’d say [Stephen] is about to get real big, real fast.

As it turns out, the process for turning a full size vehicle into a remote-controlled one isn’t actually that complex, relatively speaking. [Stephen] starts by removing the seat and replacing it with a metal frame that holds a motor salvaged from an electric wheelchair to turn the wheel, and a linear actuator to push the brake pedal. He lucked out a bit with the throttle, as this particular Jeep was old enough that there was still an easily accessible throttle cable they could yank with a standard hobby servo; rather than some electronic system they would have had to reverse engineer.

The rest of the hardware is pretty much your standard RC hobby gear, including a Spektrum DX6 transmitter and FPV equipment. Though due to continual problems with his FPV setup, [Stephen] eventually had to drive the Jeep up the ramp by line of sight, which took a few tries.

While this is still probably safer than riding around in a life-size quadcopter, we can’t say it’s the most sophisticated way a hacker has taken over a Jeep remotely.

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Everything Worth Knowing About Lockwire

October 20, 2017 by Brian McEvoy 29 Comments

We were tipped off to an older video by [AgentJayZ] which demonstrates the proper use of lockwire also known as ‘safety wire.’ In high vibration operations like jet engines, street racers, machine guns, and that rickety old wheelchair you want to turn into a drift trike, a loose bolt can spell disaster. Nylon fails under heat and mechanical lock washers rely on friction which has its limits. Safety wire holds up under heat and resists loosening as long as the wire is intact.

Many of our readers will already be familiar with lockwire since it is hardly a cutting-edge technology — unless you are talking about the cut ends of lockwire which [AgentJayZ] warns will slice up your fingers if you aren’t mindful. Some of us Jacks-or-Jills-of-all-trades, with knowledge an inch deep and a mile wide, may not realize all there is to lockwire. In the first eight minutes, we’ll bet that you’ve gotten at least two inches deep into this subject.

[Editor’s Note: an inch is exactly 25.4 mm, if the previous metaphors get lost in translation. A mile is something like 2,933.333 Assyrian cubits. Way bigger than an inch, anyway.]

Now, those pesky loose bolts which cost us time and sighs have a clear solution. For the old-hands, you can brush up on lockwire by watching the rest of video after the break.

Thank you [Keith Olson] for the tip, and we’ll be keeping an eye on [AgentJayZ] who, to date, has published over 450 videos about jet engines.

If safety isn’t your highest priority, consider this jet engine on a bicycle or marvel at the intricacies of a printable jet engine.

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If You’re Going To Make A Model Engine, You Might As Well Make It A Merlin

September 11, 2017 by Jenny List 42 Comments

It has been remarked before in more than one Hackaday post, that here are many communities like our own that exist in isolation and contain within them an astonishing level of hardware and engineering ability. We simply don’t see all the work done by the more engineering-driven and less accessory-driven end of the car modification scene, for example, because by and large we do not move in the same circles as them.

One such community in which projects displaying incredible levels of skill are the norm is the model making world. We may all have glued together a plastic kit of a Spitfire or a Mustang in our youth, but at the opposite end of the dial when it comes to models you will find craftsmanship that goes well beyond that you’d find in many high-end machine shops.

A project that demonstrates this in spades is [mayhugh1]’s quarter-scale model of a vintage Rolls-Royce Merlin V12 piston aero engine. This was the power plant that you would have found in many iconic Allied aircraft of the WW2 era, including the real-life Spitfires and all but the earliest of those Mustangs. And what makes the quarter-scale Merlin just that little bit more special, is that it runs. Just add fuel.

The build took place over a few years and many pages of a forum thread, and includes multiple blow-by-blow accounts, photos, and videos. It started with a set of commercial castings for the engine block, but their finishing and the manufacture of all other engine parts is done in the shop. In the final page or so we see the video we’ve placed below the break, of the finished engine in a test frame being run up on the bench, with a somewhat frightening unguarded airscrew attached to its front and waiting to decapitate an unwary cameraman. Sit down with a cup of your favourite beverage, and read the build from start to finish. We don’t think you’ll be disappointed.

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The Last Interesting Chrysler Had A Gas Turbine Engine

August 23, 2017 by Bryan Cockfield 137 Comments

The piston engine has been the king of the transportation industry for well over a century now. It has been manufactured so much that it has become a sort of general-purpose machine that can be used to do quite a bit more than merely move people and cargo from one point to another. Running generators, hydraulic systems, pumps, and heavy machinery are but a few examples of that.

Scale production of this technology also had the effect of driving prices for these engines down, and now virtually everyone in the developed world has cheap and easy access to them. In the transportation world, at least, it looks like its reign might finally be coming to a slow, drawn-out conclusion as electric cars capture more and more market share.

Electric motors aren’t the first technology to try to topple the piston engine from its apex position on top of our modern transportation industry, though. In the 1960s another technology, the gas turbine engine, tried to replace it — and failed.

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Hackaday Prize Entry: Engine Control Units And Arduinos

August 19, 2017 by Brian Benchoff 66 Comments

The modern internal combustion engine is an engineering marvel. We’re light-years ahead of simple big blocks and carburetors, and now there are very fast, very capable computers sensing adjusting the spark timing, monitoring the throttle position, and providing a specific amount of power to the wheels at any one time. For the last few years [Josh] has been building a fully-featured engine management system, and now he’s entered it in the Hackaday Prize.

The Speeduino project is, as the name would suggest, built around the Arduino platform. In this case, an Arduino Mega. The number of pins and PWMs is important — the Speeduino is capable of running the fuel and ignition for eight cylinder engines.

The Speeduino is designed to do everything an engine control unit can do, including rev limiting (although if you’re building your own ECU, why?), and reading ethanol sensors. Right now [Josh] is working on a beta run of the Speeduino designed for the 1.6L Miata. That’s an excellent platform for firmware performance tuning, and there’s still a lot of work to be done on the firmware side of things before everything’s all set to go. Still, this is a great project and sure to impress the bros at track day, bro.

3D Printed Jet Engine

June 21, 2017 by Bryan Cockfield 21 Comments

In specific applications, jet engines are often the most efficient internal combustion engines available. Not just for airplanes, but for anything that needs to run on a wide variety of fuels, operate at a consistent high RPM, or run for an extended amount of time. Of course, most people don’t have an extra $4,000 lying around to buy a small hobby engine, but now there’s a 3D-printed axial compressor available from [noob_sauce].

As an aero propulsion engineer, [noob_sauce] is anything but a novice in the world of jet engines. This design is on its fourth iteration with a working model set to be tested by the end of the month. Additionally, [noob_sauce] created his own software that was necessary for the design of such a small, efficient jet engine which has all been made available on Git. So far the only part that has been completed has been the compressor stage of the engine, but it’s still a very impressive build that we don’t see too often due to the complexity and cost of axial compressor jet engines.

Of course, there are some less-complex jet engines that are available to anyone with access to a hardware store and a welder which don’t require hardly any precision at all. While they’re fun and noisy and relatively easy to build, though, they don’t have near the efficiency of a jet engine like this one. The build is impressive on its own, and also great that [noob_sauce] plans to release all the plans so that anyone can build one of these as well.

Casting Cylinder Heads Out Of JB Weld

June 9, 2017 by Brian Benchoff 57 Comments

Like friendship, JB Weld is magic. Rumors persist of shade tree mechanics in the Yukon repairing cracked engine blocks with JB Weld, and last month this theory was proved correct. [Project Farm] over on YouTube took a grinder to the head of a lawnmower engine, filled the gouge with JB Weld, and ran the engine for twenty minutes.

However, as with anything mechanical that doesn’t have a foul-mouthed Canadian in it, arguments ensued. ‘This was not a true test of JB Weld repairing a cracked engine block’, claimed Internet commenters, ‘I won’t even watch the video because the idea alone is click bait.’

Now, [Project Farm] is back at it. Is it possible to use JB Weld to cast an entire cylinder head for a lawnmower? It sure is. With a cast epoxy cylinder head, this engine will run for just long enough for a proof of concept.

This experiment began by casting a single monolithic block of JB Weld that’s a bit larger than the cylinder head for a lawnmower. After curing, this JB Brick was surfaced on both sides with a belt sander. No, there was no vacuum chamber or any other techniques used by people who work with epoxies for a living. With the brick surfaced, the head gasket was used to place the bolt holes, the brick was tapped for a spark plug, and a bit of the inside was Dremeled out for the valves.

After attaching the JB Weld cylinder head to a lawnmower, [Project Farm] ran the lawnmower for about a minute. Is this a proof of concept? Yes. Did it work? Absolutely. Is it the ultimate test of JB Weld and the myth of the cracked engine block? Unfortunately, no. For that, someone will have to build a real engine entirely out of JB Weld. Until then, just check out the video below.

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