Mining And Refining: Tungsten

Our metallurgical history is a little bit like a game of Rock, Paper, Scissors, only without the paper; we’re always looking for something hard enough to cut whatever the current hardest metal is. We started with copper, the first metal to be mined and refined. But then we needed something to cut copper, so we ended up with alloys like bronze, which demanded harder metals like iron, and eventually this arms race of cutting led us to steel, the king of metals.

But even a king needs someone to keep him in check, and while steel can be used to make tools hard enough to cut itself, there’s something even better for the job: tungsten, or more specifically tungsten carbide. We produced almost 120,000 tonnes of tungsten in 2022, much of which was directed to the manufacture of tungsten carbide tooling. Tungsten has the highest melting point known, 3,422 °C, and is an extremely dense, hard, and tough metal. Its properties make it an indispensible industrial metal, and it’s next up in our “Mining and Refining” series.

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How Star Trek Breached The Defences Of A Major Broadcaster

Back in 2020 in the brief lull between COVID lockdowns in the UK, I found myself abruptly on the move, with a very short time indeed to move my possessions into storage. As I was going through the accumulated electronic detritus of over four decades, I happened upon a grey box with some wires hanging out of it, and more than a few memories. This was a Sky VideoCrypt decoder, and the wires were part of the so-called “Season” interface to attach it to the serial port of a PC. It had this modification in the hope of catching some unauthorised free satellite TV, and in its day this particular hack caused some headaches for the broadcaster.

When More Than 4 Channels Was A Novelty

Patrick Stewart, as Captain Jean-Luc Picard. Composite image, via Wikimedia commons.
Break encryption? This man can make it so. Stefan Kühn, CC BY-SA 3.0.

In the 1980s and early 1990s, there was very little in the way of digital broadcasting on either satellites or terrestrial networks, almost everything on TV was sent out as standard definition analogue video. The four terrestrial channels where I grew up were all free-to-air, and if you had a satellite dish you could point it at any one of a variety of satellites and receive more free-to-air channels if you didn’t mind most of them being in German. Premium satellite programming was encrypted though, either through a range of proprietary analogue schemes, or for the British broadcaster Sky’s offering, through their VideoCrypt system. This used a 64 kB buffer to store each line of video, and rotate it round any one of 256 points along its length, resulting in an unintelligible picture.

Sky was the UK’s big gorilla of premium broadcasters, a role they kept for many years, and which was only eroded by the advent of streaming services. As such they snapped up exclusive first access to much of the most desirable content of the day, restricting it to only their British pay-to-subscribe customers. A viewer in the UK who grumbled about Star Trek Next Generation not being on the BBC could at least cough up for Sky, but if they didn’t have a British address they were out of luck. It was in this commercial decision, whether it was based upon business or on licensing, that Sky unwittingly sowed the seeds of Videocrypt’s demise.

 

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6502 Hacking Hack Chat

Join us on Wednesday, April 3rd at noon Pacific for the 6502 Hacking Hack Chat with Anders Nielsen!

Back in the early days of the personal computing revolution, you could have any chip you wanted…as long as it was 8-bits. We’ve come a long way since then, and while nobody seriously hopes for a wholesale return to the time when a Commodore 64 or Apple II was the home computing power play, there’s still a lot to be said for the seat-of-the-pants feeling of the day. Our engineering forebears had their work cut out for them, and building the home PC revolution from the ground up with microprocessors that by today’s standards were laughably limited is something worth celebrating.

join-hack-chatEvery retrocomputing enthusiast has their own favorite chip, and for Anders, it’s obviously the 6502 — enough to give birth to his 65uino project, which put the storied microprocessor at the heart of an Arduino pin-compatible microcontroller. It’s a neat project that seems to have caught a lot of people’s imaginations and opened up a world of hardware and software hacks that modern hardware just doesn’t need.

Getting closer to the silicon is the goal of retrocomputing, and Anders is making it easy to get involved. And we’re lucky enough to have him stop by the Hack Chat to talk all about teaching the 6502 some 21st-century tricks. Stop by and join in the discussion, and maybe you’ll catch the 8-bit bug too.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 3 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Wrencher-2: A Bold New Direction For Hackaday

Over the last year it’s fair to say that a chill wind has blown across the face of the media industry, as the prospect emerges that many content creation tasks formerly performed by humans instead being swallowed up by the inexorable rise of generative AI. In a few years we’re told, there may even be no more journalists, as the computers become capable of keeping your news desires sated with the help of their algorithms.

Here at Hackaday, we can see this might be the case for a gutter rag obsessed with celebrity love affairs and whichever vegetable is supposed to cure cancer this week, but we continue to believe that for quality coverage of the latest and greatest in the hardware hacking world, you can’t beat a writer made of good old-fashioned meat. Indeed, in a world saturated by low-quality content, the opinions of smart and engaged writers become even more valuable. So we’ve decided to go against the trend, by launching not a journalist powered by AI, but an AI powered by journalists.

Announcing Wrencher-2, a Hackaday chat assistant in your browser

Wrencher-2 is a new paradigm in online chat assistants, eschewing generative algorithms in favour of the collective expertise of the Hackaday team. Ask Wrencher-2 a question, and you won’t get a vague and made-up answer from a computer, instead you’ll get a pithy and on-the-nail answer from a Hackaday staffer. Go on – try it! Continue reading “Wrencher-2: A Bold New Direction For Hackaday”

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Hackaday Links: March 31, 2024

Battlelines are being drawn in Canada over the lowly Flipper Zero, a device seen by some as an existential threat to motor vehicle owners across the Great White North. The story started a month or so ago, when someone in the government floated the idea of banning devices that could be “used to steal vehicles by copying the wireless signals for remote keyless entry.” The Flipper Zero was singled out as an example of such a nefarious device, even though relatively few vehicles on the road today can be boosted using the simple replay attack that a Flipper is capable of, and the ones that are vulnerable to this attack aren’t all that desirable — apologies to the 1993 Camry, of course. With that threat hanging in the air, the folks over at Flipper Devices started a Change.org petition to educate people about the misperceptions surrounding the Flipper Zero’s capabilities, and to urge the Canadian government to reconsider their position on devices intended to explore the RF spectrum. That last bit is important, since transmit-capable SDR devices like the HackRF could fall afoul of a broad interpretation of the proposed ban; heck, even a receive-only SDR dongle might be construed as a restricted device. We’re generally not much for petitions, but this case might represent an exception. “First they came for the Flipper Zero, but I did nothing because I don’t have a Flipper Zero…”

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Too Much Over-optimization Is Never Enough!

A discussion came up on the Hackaday Discord PCB design channel about resistor networks, and it got me thinking about whether we (the hacker community) use them in designs or not. These handy devices often take the shape of an IC, SMD or otherwise, but between the pins are a bunch of resistors instead of active silicon. They come in all sorts of configurations and tolerances, but the point is usually the same: When you need a bunch of similar resistors, it’s cheaper to go with a network package.

But how much cheaper? I did a quick search for 1 kΩ resistors and the corresponding network, and came up with similar prices for the resistors and networks – but the network has eight resistors in it! That’s an eightfold savings! Which, at a price of roughly one cent per piece, is less than a dime. While it’s certainly true that if you’re making a million widgets, saving a penny per widget matters. But do you spend the time to optimize your projects down to such margins? I want to say “of course not!” but maybe you do?

For me, worrying about seven cents in a PCB design that I may make ten of is foolishness. But still, I’ve used resistor networks for their other side effects: the resistors in a common package tend to be very tightly matched, even if their overall tolerance isn’t. If you’re making something like an R-2R DAC, that’s a definite advantage. Or if you’re space constrained, or just hate placing lots of tiny resistors, the networks shine.

I often forget about resistor networks, and when I do think of them, I think of them in terms of cost savings in industrial applications. But maybe that’s not fair – maybe they do have their hacker uses as well. Are there other parts like this that we should all know about?

Hackaday Podcast Episode 264: Cheap Minimills, 65-in-1 Electronics, And Time On Moon

It was Dan’s turn behind the mic with Elliot this time as we uncovered the latest from the world of hacking, and what an eclectic mix it was. It was slightly heavy on machining, with a look at mini-mills that are better than nothing, and a DIY DRO that’s A-OK. We also kicked the nostalgia bucket over — whatever that means — and got a new twist on the old “65-in-1” concept, found hidden code in 80s music, and looked at color TV in the US and how it got that way. We’ve got ample alliteration about grep, thoughts about telling time on the Moon, and what does Canada have against the poor Flipper Zero, anyway?

Grab a copy for yourself if you want to listen offline.

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