Every once in a while, thereās a Hackaday article where the comments are hands-down the best part of a post. This happened this week with Al Williamsā Ask Hackaday: How Do You Make Front Panels?. I guess itās not so surprising that the comments were full of awesome answers ā it was an āAsk Hackadayā after all. But you all delivered!
A technique that I had never considered came up a few times: instead of engraving the front of an opaque panel, like one made of aluminum or something, instead if youāre able to make the panel out of acrylic, you can paint the back side, laser or engrave into it, and then paint over with a contrast color. Very clever!
Simply printing the panel out onto paper and laminating it got a number of votes, and for those who are 3D printing the enclosure anyway, simply embossing the letters into the surface had a number of fans. The trick here is in getting some contrast into the letters, and most suggested changing filament. All I know is that Iāve tried to do it by painting the insides of the letters white, and itās too fiddly for me.
But my absolute favorite enclosure design technique got mentioned a number of times: cardboard-aided design. Certainly for simple or disposable projects, thereās nothing faster than just cutting up some cardboard and taping it into the box of your desires. Iāll often do this to get the sizes and locations of components right ā itās only really a temporary solution. Although some folks have had success with treating the cardboard with a glue wash, paint, or simply wrapping it in packing tape to make it significantly more robust. Myself, if it ends up being a long-term project, Iāll usually transfer the cardboard design to 3DP or cut out thin plywood.
I got sidetracked here, though. What I really wanted to say was āthanks!ā to everyone who submitted their awesome comments to Alās article. Weāve had some truly hateful folks filling the comment section with trash lately, and Iād almost given up hope. But then along comes an article like this and restores my faith. Thanks, Hackaday!