Rapid Prototyping Hack Chat

Join us on Wednesday, June 10 at noon Pacific for the Rapid Prototyping Hack Chat with Erika Earl!

When one thinks of the Jet Propulsion Lab, the NASA lab responsible for such amazing feats of engineering as Mars rovers and galaxy-exploring spacecraft like Voyager, one does not necessarily think of it as a hotbed of medical innovation. But when the COVID-19 pandemic started its march around the globe, JPL engineers decided to turn their skills from exploring other worlds to helping keep people alive in this one. Fittingly, the challenge they tackled was perhaps the most technically challenging: to build a ventilator that’s simple enough to be built in large numbers, enough to make a difference to the predicted shortfall, but that does the non-trivial job of keeping people breathing as safely as possible.

The result was VITAL, or Ventilator Intervention Technology Accessible Locally. It was designed, prototyped, and tested on an incredibly ambitious timetable: 37 days total. That number alone would be shocking enough, but when one adds in the disruptions and disconnection forced on the team of JPL engineers by the sudden need to self-isolate and work remotely that came up in the middle of the design process, it’s a wonder the team was able to get anywhere. But they worked through the technical and managerial issues and delivered a design that has now been licensed out to eight manufacturers under a no-fee license.

What does it take to bring something as complex as a ventilator to market in so short a time? To delve into that question, Supply Frame’s Erika Earl, who was part of the VITAL team, will stop by the Hack Chat. We’ll talk to her about being on the JPL team, what the design and prototyping process was like, and how the lessons learned here can apply to any team-based rapid-prototyping effort. You may not be building a ventilator in 37 days, but chances are good you can learn something useful from those who did.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 10 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Hackaday Links: June 7, 2020

For many of us who were in college at the time, the 1989 release of Will Wright’s classic SimCity sounded the death knell of our GPAs. Being able to create virtual worlds and then smite them with a tornado or a kaiju attack was the stuff of a procrastinator’s dreams. We always liked the industrial side of the game best, and took great pains in laying out the factory zones, power plants, and seaports. Those of a similar bent will be happy to know that Maxis, the studio behind the game, had a business simulations division, and one of their products was a complete refinery simulator the studio built for Chevron called, unsurprisingly, SimRefinery. The game, which bears a striking resemblance to SimCity, has been recovered and is now available for download, which means endless procrastination by playing virtual petrochemical engineer is only a mouse click away.

Speaking of time wasters, we stumbled upon another simulation this week that sucked away a couple of hours of productivity. As RTL-SDR.com reports, YouTuber called Information Zulu has a 24/7 live stream showing arrivals and departures at Los Angeles International Airport. That may sound boring, but the cameras used to watch the runways are virtual, and the planes are animated based on ADS-B data being scooped up by an RTL-SDR dongle. We pinged Information Zulu and asked for a rundown of the gear behind the system, but never heard back. If we do, we’ll post a full article on what we learned, because the level of detail is amazing. The arriving and departing planes sport the correct livery for the airline, the current weather conditions are shown, taxiing is shown in real time, and there’s even an audio feed from air traffic control.

If you’re looking to gain back a little of the productivity lost to the last two items, Digi-Key might be able to help with their new PCB Builder service. All you have to do is upload your gerbers and select your materials, and they’ll give you options for a bunch of different quick-turn fabrication houses. Looks mighty convenient.

Steve Mould dropped a video this week about vibration analysis. That might not sound very exciting, but the fascinating bit is how companies are now using motion amplification video techniques to show how and where industrial equipment is moving, even if those motions are too subtle to be seen by the naked eye. It’s frankly terrifying to see how pipes flex and tanks expand and contract, and how pumps and motors move relative to each other. The technique used is similar to the way a person’s pulse can be detected on a video by the subtle color change as blood rushes into capillaries. We’d love to see someone tackle a homebrew version of this so we can all see what’s going on around us.

And finally, we want to remind everyone that the Hackaday Prize is back, and that you should get your entries going. What’s new this year is the Dream Team challenges, where four worthy non-profits organizations will each assemble a three-person team to work on a specific pain-point in their process. The application deadline has been extended to June 9, and there are two $3,000 microgrants, one in June and one in July, for each team member. So look through the design briefs and see if your skills match their needs.

Burning Chrome

You want a good project that combines multiple disciplines, gives you something useful in the end, and will certainly wow the muggles? Or do you simply need a custom rig with which to “jack in” to “cyberspace”? How about building your own luggable, portable, computer with some style — your own cyberdeck?

Coming to you from the fertile world that William Gibson created in “Neuromancer”, “Count Zero”, and “Mona Lisa Overdrive”, cyberdecks were the portable computers that the heroes and anti-heroes roaming the Sprawl would use to connect to what was essentially the Internet. Since we’re already living in the era where large portions of the world are controlled by vast corporations, we spend our entire lives online, and machine intelligence is poised to become sentient, you might as well get building.

We’ve seen a number of great examples of cyberdeck builds, and they’re all special in their own way, but there are common features uniting them all. First, you’ll need a screen, a portable computer brain, some batteries, and a nice keyboard. The good news is that all of the above have become eminently available, even inexpensive, in the last few years.

Discipline #1 is that of the case modder. You’re designing your ideal portable computer, after all. It’s got to look good, and we don’t mean that black, boxy ThinkPad look. If you’ve got a 3D printer, and maybe a willingness to spray paint, the world is your oyster here.

Discipline #2 is that of the keyboard builder. You’re not going to want to enter the Matrix with anything less than a pleasant typing interface. Again, 3D printing, laser-cutting, or CNC milling your own keyplate and building yourself a keyboard from scratch is a viable option, but there are tons of Bluetooth and USB keyboard options if you want to cut corners, or find one you really like.

Discipline #3 is the software hacker. Putting together exactly the right set of software, setting up the system to do what you want, and getting that sweet background screen just right are the last steps to making yourself at home in Cyberspace.

With so much latitude to introduce your own design ideas into your bespoke luggable, no two will be alike. Mine’s going to have programming ports for every microcontroller I frequently use, a decent speaker, maybe a variable power supply, and probably some reasonable amount of LED bling. What’s going to be on yours?

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Hackaday Podcast 070: Memory Bump, Strontium Rain, Sentient Solder Smoke, And Botting Browsers

Hackaday editors Elliot Williams and Mike Szczys bubble sort a sample set of amazing hacks from the past week. Who has even used the smart chip from an old credit card as a functional component in their own circuit? This guy. There’s something scientifically devious about the way solder smoke heat-seeks to your nostrils. There’s more than one way to strip 16-bit audio down to five. And those nuclear tests from the 40s, 50s, and 60s? Those are still affecting how science takes measurements of all sorts of things in the world.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 070: Memory Bump, Strontium Rain, Sentient Solder Smoke, And Botting Browsers”

This Week In Security: Exim, Apple Sign-in, Cursed Wallpaper, And Nuclear Secrets

So first off, remember the Unc0ver vulnerability/jailbreak from last week? In the 13.5.1 iOS release, the underlying flaw was fixed, closing the jailbreak. If you intend to jailbreak your iOS device, make sure not to install this update. That said, the normal warning applies: Be very careful about running out-of-date software.

Apple Sign In

An exploit in Apple’s web authentication protocol was fixed in the past week . Sign In With Apple is similar to OAuth, and allows using an Apple account to sign in to other sites and services. Under the hood, a JSON Web Token (JWT) gets generated and passed around, in order to confirm the user’s identity. In theory, this scheme even allows authentication without disclosing the user’s email address.

So what could go wrong? Apparently a simple request for a JWT that’s signed with Apple’s public key will automatically be approved. Yeah, it was that bad. Any account linked to an Apple ID could be trivially compromised. It was fixed this past week, after being found and reported by [Bhavuk Jain]. Continue reading “This Week In Security: Exim, Apple Sign-in, Cursed Wallpaper, And Nuclear Secrets”

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Sticky Resin Prints And How To Fix Them

After going through all the trouble of printing a part in resin, discovering it feels sticky or tacky to the touch is pretty unwelcome. Giving the model some extra ultraviolet (UV) curing seems like it should fix the problem, but it probably does not. So, what can be done?

The best thing to do with a sticky print is to immediately re-wash it in clean isopropyl alcohol (IPA) before the UV present in ambient light cures stray resin. If the part remains sticky after it is dry, more aggressive steps can be taken.

We’ll get into those more extreme procedures shortly, but first let’s understand a bit more about how resin works, then look at how that applies to preventing and removing tacky surfaces on finished prints. Continue reading “3D Printering: Sticky Resin Prints And How To Fix Them”

Hackaday Prize And UCPLA Are Driving Assistive Technology Forward

Take a second to imagine all the people in your life. Your family, friends, coworkers. Your buddies down at the hackerspace, and anyone you chat with on IO and over the airwaves. Statistically speaking, one in four of these people has a disability of some kind, and needs help doing everyday things that you might not think twice about — simple things like opening doors or interacting with computers. Or maybe that one in four is you.

For the past 75 years, United Cerebral Palsy of LA (UCPLA) have been helping people with various developmental and intellectual disabilities to live independently with dignity. They work directly with members of the disabled community to develop assistive technology that is both affordable and dependable. UCPLA helps the disabled community with everything from employment to providing a creative outlet, and gives them the tools to do these things and more. Their mission is to help people be as independent as possible so they can feel good about themselves and enjoy a life without limits.

The people behind this non-profit are all about inclusion, access, and opportunity, and this is why we are proud to partner with UCPLA for the 2020 Hackaday Prize. With the world in upheaval, there is no better time to build a better future for everyone. You never know when you might need assistive technology. In addition to the open challenge that calls for everyone to work on a design, this year there is also a Dream Team challenge which offers a $3,000 per month stipend over the next two months to work on a team addressing one specific challenge. Apply for that asap!

What kind of challenges has UCPLA outlined for the Hackaday Prize? Let’s dive in and find out, and we’ll also hear from the UCPLA team in a Q&A video at the end of the article.

Continue reading “Hackaday Prize And UCPLA Are Driving Assistive Technology Forward”