Engineering On A Deadline For Squid Game

April 14, 2022 by Adam Fabio 35 Comments

If you asked us for an epic tale of designing and building under a deadline, one of the last places we would think to look is a MrBeast video. Yet here we are, thanks in no small part to the epic skills of one [William Osman].

What do you do when a major YouTube celebrity asks you to handle a project with an impossible deadline? If you’re [William], you say “heck yeah” and figure out the details later. In this case, it was famed YouTuber [Jimmy Donaldson], aka MrBeast, who was planning his own version of Squid Game. In this version, no one dies, but a few players do walk away with a lot of cash.

The premise is simple — “kill” people with a motion-sensing gun turret, just like the one in the show. The problem is that the show had all the tools of movie magic – multiple takes, video editing, you name it. [William] was tasked with handling a live event, with 456 real people, and no do-overs. Oh, and the whole thing had to be ready in 3 weeks.

The kills had to be pretty obvious too – we’re talking simulated blood squirting everywhere. So [William] decided to build his own version of a blood squib – the device Hollywood has used for decades to simulate bullet wounds. Initial work with pneumatic systems proved to be impractical. That’s when he put on his manager hat — and hired people to solve the problem for him. You might recognize a few of them — [Allen Pan] makes an appearance, as well as chemical genius [NileRed]. Even [TheBackYardScientist] shows up.

The video documents [William]’s journey, getting 500 copies of a board built and delivered on deadline. As such, there isn’t a ton of detail about the internal workings of the system. A pair of AA batteries feed into a boost converter, which powers an ESP8266 inside an ESP-WROOM-02 module. The ESP drives a few LEDs and a MOSFET. The MOSFET is connected to the star of the show – an MGJ firewire initiator – think of it as a model rocket igniter on steroids. The initiator hides behind a bag of YouTube-friendly yellow “blood”. When the system is commanded to kill, the initiator pops the bag, spraying blood everywhere.

Doing this for one device isn’t so bad, but we’re following Squid Game rules – which means 456 competitors. Further, there were 100 iPhones loaded with a custom kill app for the workers. Add a central server into the mix, and you’ve got 557 devices in close quarters basting on 2.4 GHz and 5.8 GHz. Did we mention that [William] had never done a test with more than a handful of devices?

Want to find out what happens? Check out the video below!

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NASA Hardware Techniques: Soldering Space Electronics Like It’s 1958

April 13, 2022 by Dave Rowntree 44 Comments

[PeriscopeFilms] on YouTube has many old TV adverts and US government reels archived on their channel, with some really interesting subjects to dive in to. This first one we’re highlighting here is a 1958 film about NASA Soldering Techniques (Video, embedded below), which has some fascinating details about how things were done during the Space Race, and presumably, continue to be done. The overall message about cleanliness couldn’t really be any clearer if they tried — it’s so critical it looks like those chaps in the film spend far more time brushing and cleaning than actually wielding those super clean soldering irons.

Of particular note are some of the details of wire stripping and jointing with components, such as the use of a hot-wire device to remove the insulation from wire, rather than use the kind of stripper we have lying around that cuts into the insulation and slightly distorts the wire in the process. That just won’t do. If they did have to use a cutting-type stripper, it must be precisely the right size for job, and calibrated daily.

The road to the Moon is paved with calibrated wire strippers.

When soldering a pre-tinned wire to a leaded component, a clamp is required to prevent movement of the wire, as is a thermal shunt on the component lead to protect the delicate component from excess heat. They even specify how much to wrap a wire around a terminal to be soldered, never bending the wire more than 180 degrees.

The bottom line in all this is, is that the work must be as perfect as is possible, as there is very little chance of sending someone up to fix a dodgy soldering job, once the assembly is hurtling around the planet. They call it too much of a science to be called an art and too much art to be called a science, and we can sure appreciate that.

As you would expect (and it’s not exactly a big secret) NASA has some very exacting standards for assembly of all hardware, like this great workmanship standard, which is well worth studying. Soldering is an important subject for many of us, we’ve covered the subject of solder metallurgy, as well as looking at how ancient hardware hackers soldered without the benefit of much modern knowledge.

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Glow In The Dark Computer Memory Illuminates The Fundamentals

April 11, 2022 by Chris Wilkinson 22 Comments

Computer memory has taken on many forms over the years, from mercury-based delay-line tubes to handwoven magnetic core. These days, volatile storage using semiconductors has become ubiquitous with computing, but what if there was a better way? [Michael Kohn] has been working on a new standard for computer memory that uses glow in the dark stickers.

Clearly we jest, however we’re still mighty impressed by the demonstration. Eight delightful star-shaped phosphorescent stickers represent eight bits of memory, totaling one byte. The glow in the dark material is stuck to the inside of short cylinders, each of which contains a white LED and a phototransistor. The memory array is wired up to an iceFUN FPGA board, which is then connected via level shifters to a Western Design Center MENSCH single board computer.

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Blood Pressure Cuff Hacked Into Water Level Sensor

April 11, 2022 by Al Williams 7 Comments

We often write a post and then learn something new and cool from the comments. The same thing happened when [Andreas] posted a video about monitoring fluid levels. Commenters told him that the best fluid level sensor was a hacked blood pressure monitor. He didn’t know that, and we didn’t either, until we watched his video, below.

It is well-known that an air-tight tube in a tank that is closed at the top and open inside the tank will develop a pressure that corresponds to the liquid level in the tank. This is a common approach when you want the pressure sensor to be far away from the tank in, say, an enclosed building. So why use a blood pressure monitor? Because a common enhancement to the system is to use a pump to pressurize the measurement tube first so the system can tolerate small leaks. The blood pressure monitor has everything you need: a pump, a valve, and a pressure sensor.

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The end result - motorized window in a silver stainless steel frame, with the linear actuators and gas struts, shown from the outside half-open.

Swing Gate Motors Come To Help For Opening A Giant Servery Window

April 11, 2022 by Arya Voronova 34 Comments

[Martin Roberts] wrote to us, telling us about a build that his company, [Ocean View Workshop], was tasked with. Creating a four meter wide window able to open vertically is no small feat, and it had to be custom-built because the local company building such windows wasn’t comfortable working with anything other than aluminum — insufficient for the window’s scale. With massive weight of the glass alone, structural requirements for supporting it, and the mechanical loads to be applied, some careful planning was in order.

To start with, this window had to be motorized, as an average person wouldn’t be capable of pulling it upwards. Not satisfied with the linear actuator choice available, they went to a hardware store and found some swing gate actuators that, in workshop tests, proved themselves to be more than capable of handling way over the weight required. In fact, they were capable of lifting [Martin] himself off the ground without much hassle.

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An M-Core module plugged into its devboard. Around it are Ethernet, HDMI, Type-C, two USB-A ports, one MicroSD card socket and one unpopulated footprint for a WiFi module

MangoPi To Bring A SD-Card-Sized Linux Module

April 1, 2022 by Arya Voronova 14 Comments

Today’s Diminutive Device is a small castellated System-On-Module (Twitter link, nitter proxy) from [MangoPi] called M-Core, with a quad-core A53 CPU and 1 GB of RAM. As such, it’s very capable of running Linux, and even sports an HDMI output! Taking a closer look at the devboard picture, we can spot traces for three USB 2.0 ports, what seems to be two SDIO interfaces for MicroSD or WiFi cards, and an Ethernet MagJack with its termination network. This is a decent set of interfaces, rivaling what we’d expect out of a Pi Zero!

More importantly, this module is as small as an SD card itself – or as an OLED display that we hobbyists sprinkle onto our projects. Having power of Linux in such a small footprint is certainly something to behold! The back of the module is mostly flat, save for a few decoupling capacitors on the other side of the CPU – it seems, an Allwinner H616. On top of it, we can see the CPU itself, a small buck regulator and a DDR3 RAM chip, as well as tightly-packed passives. There’s even an unpopulated footprint for a DFN8 QSPI flash chip – with a lightweight enough OS build, you could perhaps dedicate your MicroSD card to storage only.

The devboard for uses the “FlexyPins”-like connectivity technique we’ve covered recently, and [MangoPi] say they bought those pins on TaoBao. We can’t help but be a bit amused at the thought of putting HDMI through such connections, but it seems to work well enough! Castellated modules like these are relatively easy to work with, so it shouldn’t be hard to literally pop this module out of the devboard and figuratively pop it onto your PCB. Next step is, reportedly, porting Armbian to this board, likely solving quite a few software support hurdles.

MangoPi have been posting updates on their Twitter page over the last few weeks, and, as it comes with the format, a lot of questions are left unanswered. Why does the devboard only show a single linear regulator of the kind we typically expect to deliver 1 A at most? Will we get higher-RAM versions? What’s the price going to look like? Will this module ever get to market? We can only hope, but if it does indeed, we are sure to see a few projects with these, whether it’s smart glasses, smart displays, phones, handhelds or malicious wall chargers. As usual, community makes or breaks an SBC, and we shall watch this one closely.

We thank [WifiCable] and [DjBiohazard] for sharing this with us!

ayan-sensor2notion-dashboard+raspberryPi

Know Which Way The Wind Blows, Whether Weather Boosts Your Mood

March 31, 2022 by Michael Shaub 4 Comments

As a quantified-self experiment, [Ayan] has tracked several daily habits and moods for a couple of years and discovered some insights. Too much coffee is followed by anxiety while listening to music leads to feelings of motivation and happiness. There was a strong correlation in the data, but [Ayan] wondered if external factors like the weather and air quality also played a role.

To find out, [Ayan] extended the custom dashboard built in Notion.so with weather data and some local sensors. Working at Balena.io (yes, the makers of the ubiquitous Raspberry Pi SD card flashing tool, Etcher), [Ayan] turned to balenaCloud to translate the data from (you guessed it) a Raspberry Pi into the dashboard via Notion’s API beta. We think Notion holds a lot of promise for all sorts of web-based dashboards as a research notebook and organizational tool. Who knows where the API will lead any interested readers?

Check out the full tutorial where [Ayan] walks you through the hardware used and each step to connect the APIs that bring it all together. [Ayan] plans to add a coffee-maker integration to automate that data entry and would welcome help getting a manual trigger set up for the data integrations.