Arduino Nitrox Analyzer For The Submarine Hacker

November 3, 2018 by Tom Nardi 51 Comments

For Hackaday readers who don’t spend their free time underwater, nitrox is a blend of nitrogen and oxygen that’s popular with scuba divers. Compared to atmospheric air, nitrox has a higher concentration of oxygen; which not only allows divers to spend more time underwater but also reduces the risk of decompression sickness. Of course when fiddling with the ratio of gases you breathe there’s a not inconsequential risk of dying, so nitrox diving requires special training and equipment to make sure the gas mixture is correct.

Divers can verify the ratio of oxygen to nitrogen in their nitrox tanks with a portable analyzer, though as you might expect, they aren’t exactly cheap. But if you’re confident in your own hacking skills, [Eunjae Im] might have the solution for divers looking to save some cash. He’s come up with an Arduino based nitrox analyzer that can be built for considerably less than the cost of a commercial unit.

Now before you get the torches lit up, we should be clear: ultimately the accuracy, and therefore safety, of this device depends on the quality of the oxygen sensor used. [Eunjae] isn’t suggesting you get a bottom of the barrel sensor for this build, and in fact links to a replacement sensor that’s intended for commercial nitrox analyzers as a way to verify the unit is up to the task. The downside is that the sensor alone runs $80. If you want to go with something cheaper, you do so at your own risk.

With a suitable sensor in hand, the project really boils down to building up an interface and enclosure for it. [Eunjae] is using an Arduino Nano, a 128×64 OLED screen, and a battery inside of a rugged waterproof case. He also added an ADS1115 16 Bit DAC between the oxygen sensor and the Arduino for fast and accurate readings over I2C. With the hardware assembled, calibrating the device is as simple as taking it outside and making sure you get an oxygen reading of 20.9% (the atmospheric normal).

While [Eunjae] is happy with his analyzer on the whole, he does see a few areas which could be improved in future revisions. The case is bulky and rather unattractive, something that could be addressed with a custom 3D printed case (though waterproofing it might be an issue). He also says the only reason he used a 9V alkaline battery was because he had it on hand, a small rechargeable battery pack would be a much more elegant solution.

We’ll go out on a limb and say that most Hackaday readers aren’t avid scuba divers. For better or for worse, we’re the sort of folks who stay in the shallow end of the pool. But when one of our ilk does dip below the waves, they really seem to go all out.

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Corporate Badgelife: Oracle’s Code Card

October 31, 2018 by Tom Nardi 30 Comments

We tend to think of elaborate electronic conference badges as something limited to the hacker scene, but it looks like the badgelife movement is starting to hit the big time. Now even the “big boys” are getting into the act, and pretty soon you won’t be able to go to a stuffy professional conference without seeing a sea of RGB LEDs firing off. We’ll let the good readers of Hackaday determine if this means it’s officially post-cool or not.

[Noel Portugal] writes in to tell us about how he created the “Code Card” during his tenure with the Oracle Groundbreakers Team. Featuring an ESP8266 and an e-ink screen, the Code Card serves not only as swanky way of identifying yourself, but as a real-world demonstration of physical devices pulling content from Oracle’s Cloud. Gotta keep those corporate overlords happy.

The Code Card is a fairly simple piece of hardware as far as badges go these days, but then the goal was never to be flashy. It does feature dual four-pin Grove System connectors on the backside though, so you can plug in additional sensors and gadgets for the customary badge hacking sessions.

To maximize runtime on the rechargeable coin cell battery, the Code Card only turns on the ESP after the user has pressed one of the buttons on the front. Once the ESP has finished performing whatever task the user requested, its powered back off completely rather than put into standby. Combined with the e-ink screen, power consumption while the device isn’t actively updating the display or pulling down new content is negligible.

[Noel] really went all-out on the software side, going as far as developing a web application which let conference attendees configure their Code Cards from their smartphones. Different functions could be assigned to short and long presses on the badge’s two buttons, and users could even select icons for the various functions from a list of images included in the firmware. A feature where attendees could upload their own images didn’t make the cut, but that surely won’t stop people from hacking around in the published Arduino source code and figuring out how to do it manually.

If you think the Code Card looks a bit familiar, it’s perhaps because it was designed in conjunction with Squarofumi, creators of the Badgy. So even if you aren’t hitting up any of Oracle’s upcoming conferences, you’re not completely out of luck if you want an e-ink badge to play with.

Relativity Space’s Quest To 3D Print Entire Rockets

October 30, 2018 by Tom Nardi 27 Comments

While the jury is still out on 3D printing for the consumer market, there’s little question that it’s becoming a major part of next generation manufacturing. While we often think of 3D printing as a way to create highly customized one-off objects, that’s a conclusion largely based on how we as individuals use the technology. When you’re building something as complex as a rocket engine, the true advantage of 3D printing is the ability to not only rapidly iterate your design, but to produce objects with internal geometries that would be difficult if not impossible to create with traditional tooling.

So it’s no wonder that key “New Space” players like SpaceX and Blue Origin make use of 3D printed components in their vehicles. Even NASA has been dipping their proverbial toe in the additive manufacturing waters, testing printed parts for the Space Launch System’s RS-25 engine. It would be safe to say that from this point forward, most of our exploits off of the planet’s surface will involve additive manufacturing in some capacity.

But one of the latest players to enter the commercial spaceflight industry, Relativity Space, thinks we can take the concept even farther. Not content to just 3D print rocket components, founders Tim Ellis and Jordan Noone believe the entire rocket can be printed. Minus electrical components and a few parts which operate in extremely high stress environments such as inside the pump turbines, Relativity Space claims up to 95% of their rocket could eventually be produced with additive manufacturing.

If you think 3D printing a rocket sounds implausible, you aren’t alone. It’s a bold claim, so far the aerospace industry has only managed to print relatively small rocket engines; so printing an entire vehicle would be an exceptionally large leap in capability. But with talent pulled from major aerospace players, a recently inked deal for a 20 year lease on a test site at NASA’s Stennis Space Center, and access to the world’s largest metal 3D printer, they’re certainly going all in on the idea. Let’s take a look at what they’ve got planned.

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New Part Day: ST’s New 3D Printer Motor Driver

October 29, 2018 by Brian Benchoff 21 Comments

ST has released a new evaluation board for a stepper motor driver. It’ll plug right into your 3D printer, and if you’re looking for a chip to build a cheap 3D printer controller board around, this might be the one.

We’ve come a long way in the field of stepper motor drivers in just a few short years. The first popular driver for RepRap electronics was ‘the Pololu’, a stepper motor carrier board using Allegro’s A4988 driver. If you had a big heat sink, this driver could deliver 2 A per coil, operated between 8 and 35 V, and had microstep resolution down to 1/16th. Was it the best stepper driver around? No, but it was cheap, it was everywhere, and RAMPS, the popular RepRap control electronics picked up on its pinout and accidentally created a standard. The DRV8825 motor driver from TI followed next, with microstepping down to 1/32nd, a little more current per coil, and arguably a better thermal design.

Then the wave of Trinamic drivers happened. The Trinamic TMC2100 was a silent stepper motor driver when running a motor at medium or low speeds. With this driver, you could run a motor more efficiently, which means the motor doesn’t get as hot. There are diagnostics via SPI. Tom liked it, and now in every Prusa i3, you’ll find a bunch of Trinamic drivers.

ST’s new offering, the STSPIN820, doesn’t have the fancy-schmancy features the Trinamic driver does, but the chip itself is fantastically cheap, at about 1/5th the price of a Trinamic driver. As far as feature set, you should probably look at this new chip as an upgrade to the A4988, with much higher microstepping and slightly higher current handling.

If you’d like to experiment with the evaluation module, you can grab one from an ST distributor; at the time of this writing, there were seventeen of these modules available worldwide. If you’d just like to play with the STSPIN820 motor driver chip, ten thousand are available between Mouser and Digikey, starting at $2.97 in quantity one. If someone could tell electronics manufacturers to build more than a dozen evaluation boards at a time, that would be great.

Supercon Badge Hardware Hacking: Here’s What To Bring

October 25, 2018 by Roger Cheng 29 Comments

Hackaday Superconference is just a week away (precious few tickets remain), a celebration of all things Hackaday, which naturally includes creative projects making the most of their hardware. Every attendee gets a platform for hacking in the form of the conference badge.

To make the most of your badge hacking fun, plan ahead so you will have the extra components and the tools you need. At the most basic, bring along a serial to USB cable and a PIC programmer. These are common and if you don’t own them, ask around and you will likely be able to borrow them. Now is also the time to put in a parts order for any components you want to use but don’t have on hand!

The badge is hackable without any extras, but it’s designed for adding hardware and hacking the firmware. We’re excited to see what you can do with it. We gave an overview of this retro themed pocket computer a few days ago, today we’re inviting you to exploit its potential for your hardware hacks.

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Putting A Motor Inside A Speed Controller

October 23, 2018 by Brian Benchoff 17 Comments

One of the more interesting hacks we’ve seen this year is [Carl]’s experimentations with making motors out of PCBs. Honestly, it’s surprising no one has done this before — a brushless motor is just some coils of wire and a few magnets; anyone can turn some coils into traces and make a 3D print that will hold a few magnets. This latest advancement is something else entirely. It’s a motor and an electronic speed controller all in one.

This project is a continuation of [Carl]’s PCB motor project, which started with him routing coils for a brushless motor as traces in a circuit board. Previously, we’ve seen [Carl]’s motor spinning on its own with the help of a small hobby ESC / motor controller meant for model planes and drones. This time, we’ve got something different. It’s an entire controller and motor, integrated into one single PCB.

This is a very, very small motor and ESC combo. The motor driver is a 3x3mm QFN package, and most of the other components are 0201. The main parts are a very tiny triple half-bridge motor driver and a PIC16F microcontroller. This PIC reads a hall sensor to detect the speed of the motor, and with just three pins — power, ground, and a PWM pin — this motor can spin at a set speed.

The future goals of this project are to make it work just like any other hobby ESC — just plug it into a servo controller and let ‘er rip. Since this motor with an integrated PCB requires only three connections, we’re looking at a great tool to add motion and rotation to any project. It’s fantastic, and we can’t wait to see something like this in robots, toys, and other home goods.

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Bradley Gawthrop Loves Wiring And So Should You

October 19, 2018 by Tom Nardi 12 Comments

Wiring is one of those things that we’ve all had to do on a project, but probably didn’t give a lot of thought to. It’s often the last thing that happens during the build, and almost certainly doesn’t get approached with any kind of foresight. You look at the components you need to connect, dig through the parts bins until you find something that looks like it should fit, and tack it in with a blob of solder and perhaps some hot glue if you’re feeling really fancy. We’re all guilty of it from time to time, but Bradley Gawthrop is here to tell you there’s a better way.

If you’re hoping his talk from the 2017 Hackaday Superconference contains “One crazy trick” for turning your normal rat’s nest of wiring into a harness worthy of the Space Shuttle, sorry to disappoint. Bradley acknowledges it takes some extra planning and a couple specialized tools, but the end results speak for themselves. While his talk is a must-watch for anyone looking to master the arcane arts of electron corralling, his post-talk chat with Elliot Williams after the break is a great primer for the how and why of everyone’s least favorite part of building their own hardware.

Bradley will be at Supercon again this year. It’s one anecdote for the concentration of awesome people you find at the event. We’re now just two seeks away so go get your ticket and then join us after the break for the interview.

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