Restarting The Grid When The Grid Is Off The Grid

December 6, 2022 by Ryan Flowers 33 Comments

If you watch YouTube long enough, it seems like going “off the grid” is all the rage these days. But what if the thing that goes off the grid is the grid itself? In the video below the break, [Grady] with Practical Engineering explores the question: How do you restart an entire power grid after it’s gone offline? It’s a brilliantly simple deep dive into what it takes to restore power to large amounts of customers without causing major damage to not just the grid, but the power generators themselves.

What’s A Power Grid Operators Favorite Band?

The hackers among us who’ve dealt with automotive alternators know it must be excited in order to generate electricity. What does that even mean, and how does it affect the grid? Simply put, it takes power to make power. For example, old heavy equipment had what they called pony motors — a small easy to start engine that’s sole purpose was to start a much larger engine. Aircraft have auxiliary power units (APUs) for the same purpose. What do power grids have? You’ll have to watch the video to find out.

Once at least two power generators are online, grid operators can just flip the switch and start feeding power to customers, right? Not quite. [Grady] once again uses a clever test jig and an oscilloscope to show the damage that can occur if things aren’t done just right. It’s a fascinating video well worth watching.

Learn how grid operators use a Power Grid Emulator called LEGOS to help them with keeping the electrons flowing in the right direction.

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Plasma Channel Shows Off A Remarkably Stylish Fusor

October 27, 2022 by Tom Nardi 19 Comments

We’ve seen our fair share of Farnsworth–Hirsch fusors over the years — these high-voltage devices can get ions cooking to the point of achieving nuclear fusion even on a hobbyist’s budget, and even though they won’t solve the world’s energy problems, they certainly make for an impressive light show. While “simple” to build in the relative sense, the examples we’ve seen in the past have still been bulky contraptions supported by a cart full of complex gear befitting a nuclear reactor.

Which is why the fusor [Jay Bowles] recently completed is so impressive. As you can see in the latest Plasma Channel video which we’ve placed below the break, this desktop “star in a jar” not only features an incredibly low part count, but looks more like a movie prop than anything you’d expect to find in a physics lab. If you ever considered building a fusor of your own but were put off by the size and complexity of existing designs, you’ll definitely want to check this out.
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Electric Guitar Shocks You For Missing A Note

October 6, 2022 by Lewin Day 6 Comments

Rocksmith is a popular video game that works like Guitar Hero, but with a real guitar. You have to play well and hit the right notes, or the game penalizes your score. [Lightwing] took the stakes up a notch, though, adding a system that shocks the player every time they fail.

To achieve this, it was necessary to detect when the player missed a note. Initial attempts involved using Tensor Flow AI to detect the game state from the screen, but it was unreliable. Instead, the game’s memory was read to achieve detection. When the player misses a note, a certain section of memory changes, and a script reads the change in game state. It then sends a signal to an Arduino which triggers the stun gun’s fire button, which shocks the player holding the guitar.

As you might expect, the documentation for this project includes a video which involves plenty of gratuitous electric shocks when [Lightwing] makes mistakes. Fair warning — there’s plenty of colorful language when the stun gun fires. Generally, a powerful shock ends with screams a dropped guitar, and too much fear to continue.

It’s painful enough that it’s probably not a useful teaching tool for learning the guitar. We’ve seen similar shocking builds before, too, like this simple wire game.

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This Scratch-Built X-Ray Tube Really Shines

September 24, 2022 by Dan Maloney 25 Comments

On no planet is making your own X-ray tube a good idea. But that doesn’t mean we’re not going to talk about it, because it’s pretty darn cool.

And when we say making an X-ray tube, we mean it — [atominik] worked from raw materials, like glass test tubes, tungsten welding electrodes, and bits of scrap metal, to make this dangerously delightful tube. His tool setup was minimalistic as well– where we might expect to see a glassblower’s lathe like the ones used by [Dalibor Farny] to make his custom Nixie tubes, [atominik] only had a small oxy-propane hand torch to work with. The only other specialized tools, besides the obvious vacuum pump, was a homebrew spot welder, which was used to bond metal components to the tungsten wires used for the glass-to-metal seals.

Although [atominik] made several versions, the best tube is a hot cathode design, with a thoriated tungsten cathode inside a copper focusing cup. Across from that is the anode, a copper slug target with an angled face to direct the X-rays perpendicular to the long axis of the tube. He also included a titanium electrode to create a getter to scavenge oxygen and nitrogen and improve the vacuum inside the tube. All in all, it looks pretty similar to a commercial dental X-ray tube.

The demonstration in the video below is both convincing and terrifying. He doesn’t mention the voltage he’s using across the anode, but from the cracking sound we’d guess somewhere around 25- to 30 kilovolts. The tube really gets his Geiger counter clicking.

Here’s hoping [atominik] is taking the proper precautions during these experiments, and that you do too if you decide to replicate this. You’ll also probably want to check out our look at the engineering inside commercial medical X-ray tubes.

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Multi-Stage Ion Thruster Holds Exciting Promise

September 19, 2022 by Tom Nardi 55 Comments

Anyone who’s looked into high-voltage experiments is likely familiar with ion lifters — spindly contraptions made of wire and aluminum foil that are able to float above the workbench on a column of ionized air. It’s an impressive trick that’s been around since the 1950s, but the concept has yet to show any practical application as the thrust generated isn’t nearly enough to lift a more substantial vehicle.

It’s a bit early to suggest that [Jay Bowles] of Plasma Channel has finally found the solution to this fundamental shortcoming of electrostatic propulsion, but his recently completed multi-stage ion thruster certainly represents something of a generational leap for the technology. By combining multiple pairs of electrodes and experimentally determining the optimal values for their spacing and operational voltage, he’s been able to achieve a sustained exhaust velocity of 2.3 meters per second.

Dry ice was used to visualize airflow through the thruster.

While most ion thrusters are lucky to get a piece of paper fluttering for their trouble, [Jay] demonstrates his creation blowing out candles at a distance of a meter or more. But perhaps the most impressive quality of this build is the sound — unlike most of the experimental ion thrusters we’ve seen, the air flowing through this contraption actually makes an audible roaring sound. When the 45 kilovolt supply voltage kicks in it sounds like a hair drier, except here there’s no moving parts involved.

In addition to providing graphs that show how air velocity was impacted by input voltage and the number and spacing of the electrode pairs, [Jay] also pops the thruster on a scale to show that there is indeed a measurable thrust being produced. Admittedly the 22 grams of thrust being generated isn’t much compared to the contraption’s own mass of 490 grams, but in the world of electrostatic propulsion, those are pretty impressive numbers.

[Jay] says he has some improvements in mind that he believes will significantly improve the device’s performance as he works towards his ultimate goal of actually flying an ion-propelled aircraft. We saw MIT do it back in 2018, and it would be great to see an individual experimenter pull off a similar feat. Obviously, there’s still a long way to go before this thing takes to the skies, but if anyone can pull it off, it’s [Jay Bowles].

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Sputtering Daguerreotypes, Batman!

August 15, 2022 by Elliot Williams 14 Comments

The Daguerreotype was among the earliest photographic processes, long before glass plates or film, that relied on sensitizing a thin layer of silver on top of a copper plate. The earliest Daguerreotype plates were made physically, by rolling a copper-silver plate thinner and thinner until the silver layer was just right. Good luck finding a source of Daguerreotype plates made this way in 2022. (There are electroplating methods, but they all end up with chemically contaminated silver.)

On the other hand, magnetron sputtering is a process of depositing pure metal in thin layers using plasma, high voltages, and serious magnets, and [Koji Tokura] is making his own sputtered Daguerreotype plates this way, giving him the best of both worlds: the surreal almost-holographic quality of the Daguerreotype with the most difficult film preparation procedure imaginable.

The star of the show is [Koji]’s sputtering rig, which consists of a Tupperware glass sandwich box as a vacuum chamber and a microwave oven transformer as the high voltage source. In use, he pumps the chamber down, introduces a small amount of argon, and then lights up the plasma. The high voltage accelerates the plasma ions into a sheet of silver, and the silver particles that get knocked free coat the copper plate. A strong magnet creates a local plasma, which accelerates the coating procedure, but since [Koji] only had a relatively small magnet, he scans the plate with the magnet, using a scavenged 2D pen plotter mechanism.

Check out his video on the Hackaday.io page, and his Daguerreotype gallery as well. (We don’t think that they were all made with this procedure.)

The result is a chemically pure Daguerreotype plate produced in a seriously modern way, and we’d love to see the images in person. In these days of disposable images made by the AIs in your cell phone, it’s nice to see some people taking photography in strange directions. For instance, maybe you’d like to make your own ultra-large collodion plates. Or something else? If you do, show us!

Junkbox Build Keeps Tesla Coils Perfectly Varnished

August 9, 2022 by Dan Maloney 21 Comments

Admittedly, not a lot of people have a regular need to varnish coils. It’s mainly something that Tesla coil builders and other high-voltage experimenters are concerned with. But since that group probably constitutes a not insignificant fraction of the Hackaday audience, and because there are probably more applications for this homebrew coil varnishing setup, we figured it would be a good idea to share it.

For [Mads Barnkob], coil maintenance isn’t something to take lightly. If you check out his Kaizer Power Electronics channel on YouTube, you’ll see that he has quite a collection of large, powerful Tesla coils, some of which are used for demos and shows, and others that seem to be reserved mainly for blowing stuff up. To prevent one of his coils from joining the latter group, keeping the coat of insulating varnish on the secondary coil windings in tip-top condition is essential.

The setup seen in the video below helps with that tedious chore. Built entirely from scraps and junk bin parts, the low-speed, low-precision lathe can be set up to accommodate coils of all sizes. In use, the lathe turns the coil very slowly, allowing [Mads] to apply an even coat of varnish over the coil surface, and to keep it from sagging while it dries.

[Mads]’ setup is probably not great for coil winding as it is, but for coil maintenance, it’s just the thing. If your needs are more along the lines of a coil winder, we’ve got a fully automated winder that might work for you.

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