Subterranean Uses For LIDAR: Cave Surveys

December 28, 2019 by Sharon Lin 11 Comments

LIDAR has gained much popularity as a means for self-driving cars to survey the space around them. At their most basic, LIDAR is a surveying method that uses lasers to paints the space around the sensors and assembles the distances measured from reflected light into a digital three-dimensional representation. That’s something that has quite a number of other applications, from surveying ancient ruins and rainforests from a bird’s eye view to developing 3D models of indoor spaces.

One fascinating use of LIDAR technology is to map out the routes inside caves, subterranean spaces that are seldom accessed by humans apart from those with specialized equipment and knowledge of how to safely traverse the underground terrain. [caver.adam] has been working on his Open LIDAR project for a few years using an SF30-B High Speed Rangefinder and laser device for a dual-system atop a gimbal with stepper motors for cave scanning.

Originally an entry in the 2016 Hackaday Prize, [Adam] has continued to work on the project. The result shown in the video below is a cheaper 3D LIDAR setup that works by rotating the laser distance module on 2 axes with a sensor centered at the center of rotation. It works for volumetric calculations, detects change over time, and identifies various water patterns and rocks on a surface map. Compared to notebooks, tape measures, and compasses, it’s certainly a step up in cave surveying technology.

Check out some other past underground surveying projects, such as Iowa City’s beer caves scanning projects and National Geographic’s 2014 expedition of the Titan Chamber in southern Guizhou Province in China.

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Use Blueprint Process To Print On Fabric With Lasers

December 18, 2019 by Gerrit Coetzee 11 Comments

[Shih Wei Chieh] has built a laser cyanotype printer for fabrics. You know, for art!

How do you get an inkjet head on a shoe or a couch? Most printing processes require a flat surface to print. But hearkening back to the days when a blueprint was a blueprint, a mixture of an iron salt and an acid are mixed and applied to a surface an interesting reaction occurs when the surface is exposed to UV light. The chemicals react to form, of all things, prussian blue. After the reaction occurs simply washing away the remaining chemicals leaves a stable print behind.

[Shih Wei Chieh] uses two galvanometers and a laser to cure the fabric. He uses a slightly newer process which reduces the exposure time required. This lets him print very large pictures, but also on uneven surfaces. As you can see in the video, viewable after the break, the effect is very pretty. There’s a new way to have the coolest pen plotter on the block.

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Fun With A 200-kW Fiber Laser

December 2, 2019 by Dan Maloney 23 Comments

We’ve all heard the “Do not stare into laser with remaining eye” joke. It’s funny because it’s true, as pretty much any laser a hobbyist can easily come by can cause permanent damage to eyes unless the proper precautions are taken. But a fiber laser with 200kW peak power is in another hazard class entirely.

Granted, outsized power ratings like this are a bit misleading, based as they are on femtosecond-long pulses. And to be sure, the fiber laser that [Marco Reps] tears down in the video below was as harmless as a kitten when he got it, thanks to its output optics having been unceremoniously shorn from the amplifier by its former owner. Reattaching the output and splicing the fiber would be necessary to get the laser lasing again, but [Marco] had other priorities in mind. He wanted to understand the operation of a fiber laser, but the tangle of fibers on two separate levels inside the chassis was somewhat inscrutable. The coils of fiber wrapped around the aluminum drums inside the chassis turned out to be the amplifier; fed by a semiconductor seed laser, the light pulse travels through the ytterbium-doped fiber of the two-stage amplifier, which is the active gain medium where stimulated emission, and therefore amplification, occurs.

With a little reverse engineering and the help of an online manual, he was able to understand the laser’s operation. A laser company helped him splice the optics back together – seeing the splicing rig in action is worth the price of admission alone – and the unit seems to be in more or less working order at this point. Normally the most powerful laser we see around here are the CO₂ lasers in those cheap Chinese laser cutters, so we’re looking forward to learning more about fiber lasers.

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Making Models With Lasers

November 16, 2019 by Bryan Cockfield 4 Comments

Good design starts with a good idea, and being able to flesh that idea out with a model. In the electronics world, we would build a model on a breadboard before soldering everything together. In much the same way that the industrial designer [Eric Strebel] makes models of his creations before creating the final version. In his latest video, he demonstrates the use of a CO2 laser for model making.

While this video could be considered a primer for using a laser cutter, watching some of the fine detail work that [Eric] employs is interesting in the way that watching any master craftsman is. He builds several cubes out of various materials, demonstrating the operation of the laser cutter and showing how best to assemble the “models”. [Eric] starts with acrylic before moving to wood, cardboard, and finally his preferred material: foam core. The final model has beveled edges and an interior cylinder, demonstrating many “tricks of the trade” of model building.

Of course, you may wish to build models of more complex objects than cubes. If you have never had the opportunity to use a laser cutter, you will quickly realize how much simpler the design process is with high-quality tools like this one. It doesn’t hurt to have [Eric]’s experience and mastery of industrial design to help out, either.

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An Open Hardware Laser Engraver For Everyone

November 6, 2019 by Tom Nardi 14 Comments

Right now, you can get a diode laser engraver on eBay for around $100 USD. That sounds like a deal, but it’ll probably use some arcane proprietary software, won’t be terribly accurate, and the laser itself will almost certainly be fully exposed. Of course there’s no shortage of DIY builds which improve upon this situation greatly, but unfortunately the documentation and instructions to replicate them yourself often leave a lot to be desired.

To get a safe and accurate laser platform into the hands of hackers everywhere, we need more well documented open source designs that are actually built with community in mind. Projects like the Engravinator from [Adam Haile]. This isn’t a one-off design with documentation thrown together after the fact, it’s a fully open hardware engraver with a concise assembly guide that’s built from 3D printed parts and readily available components. You’re free to source and print the parts yourself or, eventually, purchase everything as a kit.

The microwave-sized Engravinator is built from standard 2020 aluminum extrusion, and offers a workable area of 130mm x 130mm. There’s a hatch on the front of the enclosure for objects that are small enough to fit inside the machine, but the open bottom and handles on the top also allow the user to place the Engravinator directly onto the work surface. [Adam] says this feature can be especially useful if you’re looking to burn a design into a tabletop or other large object.

Outside of the aluminum extrusion and miscellaneous hardware that make up the frame, most of the other parts are 3D printed. Released under the CERN Open Hardware License v1.2 and distributed as both STL and STEP files, the printable parts for the Engravinator are ripe for modification should you be so inclined. The same goes for the DXF files for the enclosure panels, which will need to be cut out of orange acrylic with a CNC or (ironically) a laser.

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Laser-Based Audio Injection On Voice-Controllable Systems

November 6, 2019 by Pat Whetman 27 Comments

In one of the cooler hacks we’ve seen recently, a bunch of hacking academics at the University of Michigan researched the ability to flicker a laser at audible sound frequencies to see if they could remotely operate microphones simply by shining a light on them. The results are outstanding.

While most Hackers will have heard about ‘The Thing’ – a famous hack where Russian KGB agents would aim a radio transmitter at the great seal in the US embassy, almost none of us will have thought of using lasers shined in from distant locations to hack modern audio devices such as Alexa or Google Assistant. In the name of due diligence, we checked it out on Wikipedia: ‘The Photoacoustic Effect’ , and indeed it is real – first discovered in 1880 by Alexander Bell! The pulsing light is heating the microphone element and causing it to vibrate along with the beam’s intensity. Getting long range out of such a system is a non-trivial product of telescopes, lasers, and careful alignment, but it can be made to work.

Digging deeper into the hack, we find that the actual microphone that is vulnerable is the MEMS type, such as the Knowles SPV0842LR5H. This attack is relatively easy to prevent; manufacturers would simply need to install screens to prevent light from hitting the microphones. For devices already installed in our homes, we recommend either putting a cardboard box over them or moving them away from windows where unscrupulous neighbors or KGB agents could gain access. This does make us wonder if MEMS mics are also vulnerable to radio waves.

As far as mobile phones are concerned, the researchers were able to talk into an iPhone XR at 10 metres, which means that, very possibly, anybody with a hand held ultra violet / infra red equipped flashlight could hack our phones at close range in a bar, for example. The counter-measures are simple – just stick some black electrical tape over the microphone port at the bottom of the phone. Or stay out of those dodgy bars. Continue reading “Laser-Based Audio Injection On Voice-Controllable Systems” →

A CNC Hacked Together In Pajamas

October 29, 2019 by Gerrit Coetzee 11 Comments

Sometimes you just gotta sit down and hack something together. Forget the CAD and the cool software toys; just hammer away until you have something working. That’s how [bobricus] ended up with this cute little laser engraver anyway.

For under $300 US of parts and a few nights working in his pajamas, the aptly named, pajama micro laser engraver is a pretty nice little machine for its class. Not having the space for a full size machine and not necessarily needing its capabilities he aimed to produce something compact.

The frame is aluminium extrusion, the movement is ~~core-XY~~ an H-bot on linear rails, and it appears to just be a grbl board with a Chinese laser module on it. He took a bit of care to make the frame a cube which allows him to easily vent the fumes from the little unit. There’s even a small air pump to blow the off-gas from the cutting away from the laser.

All in all a nice little hack useful for all sorts of things from solder masks to cutting wood veneers. You can see it zipping around in the video after the break.