Variable Mirror Changes Shape Under Pressure

June 27, 2020 by Dan Maloney 10 Comments

Unless you’re in a carnival funhouse, mirrors are generally dead flat and kind of boring. Throw in some curves and things get interesting, especially when you can control the curve with a touch of your finger, as with this variable surface convex mirror.

The video below starts off with a long but useful review of conic constants and how planes transecting a cone can create circles, parabolas, or ellipses depending on the plane’s angle. As [Huygens Optics] explains, mirrors ground to each of these shapes have different properties, which makes it hard to build telescopes that work at astronomical and terrestrial distances. To make a mirror that works over a wide range of distances, [Huygens Optics] built a mirror from two pieces of glass bonded together to form a space between the front and rear surface. The front surface, ground to a spherical profile, can be deformed slightly by evacuating the plenum between the two surfaces with a syringe. Atmospheric pressure bends the thinner front surface slightly, changing the shape of the mirror.

[Huygens Optics] also built an interferometer to compare the variable mirror to a known spherical reference. The data from the interferometer was fed to a visualization package that produced maps of the surface shape, which you can easily see changing as the pressure inside the mirror changes. Alas, a deeper dive into the data showed the mirror to be less than perfect, but it’s fascinating to think that a mirror can flex enough to change from elliptical to almost parabolic with nothing more than a puff of air.

We’ve seen a couple of interesting efforts from [Huygens Optics] before, including this next-level spirit level. He’s not all about grinding glass, though — witness this investigation into discriminating metal detectors.

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Creating A Custom ASIC With The First Open Source PDK

June 25, 2020 by Maya Posch 23 Comments

A process design kit (PDK) is a by now fairly standard part of any transformation of a new chip design into silicon. A PDK describes how a design maps to a foundry’s tools, which itself are described by a DRM, or design rule manual. The FOSSi foundation now reports on a new, open PDK project launched by Google and SkyWater Technology. Although the OpenPDK project has been around for a while, it is a closed and highly proprietary system, aimed at manufacturers and foundries.

The SkyWater Open Source PDK on Github is listed as a collaboration between Google and SkyWater Technology Foundry to provide a fully open source PDK and related sources. This so that one can create manufacturable designs at the SkyWater foundry, that target the 130 nm node. Open tools here should mean a far lower cost of entry than is usually the case.

Although a quite old process node at this point (~19 years), it should nevertheless still be quite useful for a range of applications, especially those that merge digital and analog circuitry. SkyWater lists their SKY130 node technology stack as:

Support for internal 1.8V with 5.0V I/Os (operable at 2.5V)
1 level of local interconnect
5 levels of metal
Inductor-capable
High sheet rho poly resistor
Optional MiM capacitors
Includes SONOS shrunken cell
Supports 10V regulated supply
HV extended-drain NMOS and PMOS

It should be noted that use of this open source PDK is deemed experimental at this point in time, and should not be used for any commercial or otherwise sensitive applications.

Header image: Peellden/ CC BY-SA 3.0

Intel Says Nanowire And NanoRibbon In Volume In Five Years

June 24, 2020 by Al Williams 33 Comments

Intel’s CTO says the company will eventually abandon CMOS technology that has been a staple of IC fabrication for decades. The replacement? Nanowire and nanoribbon structures. In traditional IC fabrication, FETs form by doping a portion of the silicon die and then depositing a gate structure on top of an insulating layer parallel to the surface of the die. FinFET structures started appearing about a decade ago, in which the transistor channel rises above the die surface and the gate wraps around these raised “fins.” These transistors are faster and have a higher current capacity than comparable CMOS devices.

However, the pressure of producing more and more sophisticated ICs will drive the move away from even the FinFET. By creating the channel in multiple flat sheets or multiple wires the gate can surround the channel on all sides leading to even better performance. It also allows finer tuning of the transistor characteristics.

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An Open Source Tool To Document Your Wiring

June 23, 2020 by Tom Nardi 29 Comments

Most of us are familiar with the tools available to create circuit diagrams, as generally that’s the first step towards producing a custom PCB. But that about the cables and wiring harnesses that don’t live on your board? How do you easily document the ~~rat’s nest~~ perfectly logical wiring of your latest and greatest creation?

That’s precisely the question that led [Daniel Rojas] to create WireViz. This open source Python tool takes human readable input files and turns them into attractive and functional visualizations of where all the wires in your project are going. It can even be used to generate a Bill of Materials that documents the lengths of wire required and types of connectors needed to hook everything up.

If you’re still using pre-made cables to connect all of your components together, than you might not immediately see the benefit of a tool like this. But as we’ve talked about in the past, the creation of custom wiring harnesses is something that serious hardware hackers should become familiar with. Yes it takes more effort, but the end result is worth it. With a tool like WireViz, the creation of a bespoke harness for your next project just got a little bit easier.

[Daniel] has done a fantastic job documenting this project, providing not only a tutorial on how to feed and care for your WireViz, but a gallery of examples that shows off the kind of complex wiring the tool can help make sense of. But there’s plenty more to be done, and he’s happy to get feedback or code contributions from anyone who wants to get involved.

Hands On With A Batteryless E-Paper Display

June 17, 2020 by Donald Papp 64 Comments

E-paper displays are unusual in that power is only needed during a screen update. Once the display’s contents have been set, no power whatsoever is required to maintain the image. That’s pretty nifty. By making the display driver board communicate wirelessly over near-field communication (NFC) — which also provides a small amount of power — it is possible for this device to be both wireless and without any power source of its own. In a way, the technology required to do this has existed for some time, but the company Waveshare Electronics has recently made easy to use options available for sale. I ordered one of their 2.9 inch battery-less NFC displays to see how it acts.

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Bluetooth Development Board Goes The Distance

June 15, 2020 by Tom Nardi 13 Comments

Have you ever come across an interesting chip or component that you wanted to experiment with, only to find that there doesn’t seem to be a development board for it? Spinning up your own board is a lot easier today than it has been in the past, but it’s still a bit of a hassle to do it just for your own personal use. This is why [Nikolaj Andersson Nielsen] has decided to release RFCat, his custom long-range Bluetooth development board, onto the community.

The board is based around a module from MeshTek that’s essentially an amplified version of the Nordic nRF52832. According to [Nikolaj], this gives the module 30 times the transmit power of the base model chip.

RFCat is compatible with the Arduino IDE and uses the Adafruit nRF52 bootloader, making it easy to write your own code to take advantage of all this new-found power. Primarily you’d be programming the board over USB-C, but it also supports Serial Wire Debug (SWD) and over-the-air updates that can be triggered with a physical push button on the device.

If you want to get an RFCat of your own, it’s available on Tindie now. The amplified modules were originally intended for building Bluetooth mesh networks, but we’re sure there are other interesting applications out there just waiting to be discovered.

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Mobile Power From Cordless Tool Batteries

June 12, 2020 by Tom Nardi 26 Comments

For years, [Michael Davis] has been using a large lead-acid battery to power the electronic components of his custom Dobsonian telescope; but that doesn’t mean he particularly enjoyed it. The battery was heavy, and you always had to be mindful of the wires connecting it to the scope. Looking to improve on the situation somewhat, he decided to build an adapter for Ryobi cordless tool batteries.

[Michael] had already seen similar 3D printed adapters, but decided to make his the traditional way. Well, sort of. He used a CNC router to cut out the distinctive shape required to accept the 18 V lithium-ion battery pack, but the rest was assembled from hardware store parts.

Bent mending plates with nuts and bolts were used to create adjustable contacts, and a spring added to the top ensures that there’s always a bit of tension in the system so it makes a good electrical contact. This setup makes for a very robust connector, and as [Michael] points out, the bolts make a convenient place to attach your wires.

With the logistics of physically connecting to the Ryobi batteries sorted out, the next step was turning that into useful power for the telescope. A stable 12 V is produced by way of a compact DC-DC converter, and a toggle switch and fuse connect it to a pair of automotive-style power sockets. Everything is held inside of a wooden box that’s far smaller and lighter than the lead-acid monster it replaced, meaning it can get mounted directly to the telescope rather than laying on the ground.

If you want to build a similar adapter, the 3D printing route will potentially save you some time and effort. But we have to admit that the heavy-duty connection [Michael] has rigged up here looks quite stout. If you’ve got an application where the battery could be knocked around or vibrated lose, this may be the way to go.