3D Printing In Metal: The Laser And Metal Powder Printers We Saw At IMTS

September 17, 2018 by Mike Szczys 24 Comments

Last week I went to the International Manufacturing Technology Show (IMTS) and it was incredible. This is a toy store for machinists and showcases the best of industrial automation. But one of the coolest trends I found at the show are all the techniques used to 3D print in metal. The best part is that many of the huge machines on display are actually running!

It’s probably better to refer to this as additive manufacturing, because the actual methods can be significantly different from your 3D printer. Below you’ll find examples of three different approaches to this process. I had a great interview with a company doing actual 3D printing in metal using a nozzle-based delivery often called cladding. There’s a demo video of powder layer printing using lasers. And a technique that uses binders as an intermediary step toward the final metal part. Let’s take a look!

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Exploring An Abandoned Toys “R” Us

September 17, 2018 by Tom Nardi 114 Comments

If someone asked me to make a list of things I didn’t expect to ever hear again, the question “Do you want to go to a Toys “R” Us?” would be pretty near the top spot. After all of their stores (at least in the United States) closed at the end of June 2018, the House of Geoffrey seemed destined to join Radio Shack as being little more than a memory for those past a certain age. A relic from the days when people had to leave their house to purchase goods.

But much to my surprise, a friend of mine recently invited me to join him on a trip to the now defunct toy store. His wife’s company purchased one of the buildings for its ideal location near a main highway, and before the scrappers came through to clean everything out, he thought I might like a chance to see what was left. Apparently his wife reported there was still “Computers and stuff” still in the building, and as I’m the member of our friend group who gets called in when tangles of wires and sufficiently blinking LEDs are involved, he thought I’d want to check it out. He wasn’t wrong.

Readers may recall that Toys “R” Us, like Radio Shack before it, had a massive liquidation sale in the final months of operations. After the inventory was taken care of, there was an auction where the store’s furnishings and equipment were up for grabs. I was told that this location was no different, and yet a good deal of material remained. In some cases there were no bidders, and in others, the people who won the auction never came back to pick the stuff up.

So on a rainy Sunday evening in September, armed with flashlight, camera, and curiosity, I entered a Toys “R” Us for last time in my life. I found not only a stark example of what the changing times have done to retail in general, but a very surprising look at what get’s left behind when the money runs out and the employees simply give up.

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This Xbox 360 Is Powered By Steam

September 16, 2018 by Tom Nardi 43 Comments

Now that we’re far enough into the next generation of home video game consoles that we can’t really keep calling them that anymore, yard sales are sure to be full of lonely Xbox 360s and PS3s that have been put out to pasture. You’ll probably even find a Wii U or two out there that somebody accidentally purchased. This is great for hackers who like cramming new electronics into outdated consumer gear, and accordingly, we’re starting to see the fruits of that generational shift.

Case in point, this Xbox 360 which has been transformed into a “Steam Box” by [Pedro Mateus]. He figured the Xbox 360 was the proper size to fit a full PC plus PSU, while still looking contemporary enough that it won’t seem out of place in the entertainment center. Running SteamOS on Fedora 28, it even offers a traditional game console experience and user interface, despite the decidedly PC internals.

On the outside, the only thing that really gives away this particular Xbox’s new lease on life (when the purple LEDs are off, anyway) is the laser cut acrylic Steam logo on the top that serves as a grill for the internal CPU cooler. Ironically, [Pedro] did spray the Xbox white instead of just starting with a black one, but otherwise, there wasn’t much external modification necessary. Inside, of course, is a very different story.

It’s packing an AMD Ryzen 5 2400G processor with Radeon RX Vega 11GPU and 8GB of Corsair Vengeance LPX DDR4 3200MHz RAM. Power is provided by a Seasonic SS-300TFX 300W, and a Noctua NH-L9a-AM4 keeps the system cool. Even with all that gear in there, the thing is probably still quieter than the stock Xbox 360.

[Pedro] helpfully provides quite a few benchmarks for those wondering how this hacked-up Xbox fares against a more traditional gaming setup, though peak performance was obviously not the goal here. If you’ve got 45 minutes or so to spare, you should check out the video he’s put together after the break, which goes over the machine’s construction.

We’ve seen it done with the original Xbox, and now the Xbox 360. Who will be the first to send in their build that guts a current-generation Xbox and turns it into a PC for Internet fame?

[Thanks to Mike for the tip.]

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AI Finds More Space Chatter

September 14, 2018 by Al Williams 25 Comments

Scientists don’t know exactly what fast radio bursts (FRBs) are. What they do know is that they come from a long way away. In fact, one that occurs regularly comes from a galaxy 3 billion light years away. They could form from neutron stars or they could be extraterrestrials phoning home. The other thing is — thanks to machine learning — we now know about a lot more of them. You can see a video from Berkeley, below. and find more technical information, raw data, and [Danielle Futselaar’s] killer project graphic seen above from at their site.

The first FRB came to the attention of [Duncan Lorimer] and [David Narkevic] in 2007 while sifting through data from 2001. These broadband bursts are hard to identify since they last a matter of milliseconds. Researchers at Berkeley trained software using previously known FRBs. They then gave the software 5 hours of recordings of activity from one part of the sky and found 72 previously unknown FRBs.

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The DIN Rail And How It Got That Way

September 13, 2018 by Dan Maloney 57 Comments

Unless you’ve spent some time in the industrial electrical field, you might be surprised at the degree of integration involved in the various control panels needed to run factories and the like. Look inside any cabinet almost anywhere in the world, and you’ll be greeted by rows of neat plastic terminal blocks, circuit breakers, signal conditioners, and all manner of computing hardware from programmable logic controllers right on to Raspberry Pis and Arduinos.

A well-crafted industrial control panel can truly be a thing of beauty. But behind all the electrical bits in the cabinet, underneath all the neatly routed and clearly labeled wires, there’s a humble strip of metal that stitches it all together: the DIN rail. How did it come to be, and why is it so ubiquitous?

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Video Quick Bit: The Best In Human Computer Interfaces

September 12, 2018 by Brian Benchoff 7 Comments

We’re neck deep in the Hackaday Prize, and we just wrapped up the Human Computer Interface Challenge. This is an incredible contest to go beyond traditional mice and keyboards to find new ways to transfer your desires directly into a computer. Majenta Strongheart is back at it again, giving us a look at some of the coolest Human Computer Interface builds in this year’s Hackaday Prize

The Hackaday Prize is all about hacking, really, and there’s no better project that demonstrates this than [Curt White]’s hacked fitness tracker. This is a tiny, $35 fitness tracker that’s loaded up with Bluetooth and an ECG front end. With a few slight modifications this cheap bit of consumer electronics can become a prototyping platform for ECG/EMG/EEG projects. Awesome work.

But when it comes to Human Computer Interfaces, what’s really cool is games. Remember the Power Glove? Of course, everyone does. How about the Sega Activator, the first full-body motion controller? Yeah, now we’re getting into the good stuff. [Arcadia Labs] build a Head Tracker for their favorite space flight sims, and the results are remarkable. Take a look at the videos and you can see the promise of this kind of tech.

The biggest advance in Human-Computer Interaction in the last few years is obviously VR. Once the domain of some early-90s not-quite cyberpunk, VR is now showing up in living rooms. The HiveTracker is an ingenious device that reverse engineers the technology behind the Vive Tracker from HTC. This is a tiny little device that allows for sub-millimeter 3D positioning, and also adds a 9DOF IMU to the mix. If you’ve ever wanted to know exactly where you are, this is the project for you.

Right now we’re plowing through the Musical Instrument Challenge where we’re asking you to build something that pushes the boundaries of instrumentation. If you’re building a synth, we want to see it. If you’re making music with vacuum tubes, we want to see it. Got one of those guitars that are like, double guitars? Yes, we want that too. Twenty of the Musical Instrument Challenge submissions will be selected to move on to the finals and win $1000 in the process. The top five entries of the 2018 Hackaday Prize will split $100,000! This is your chance, so enter now!

What’s A Couplate? The Stepping Stone To Integrated Circuits

September 12, 2018 by Al Williams 22 Comments

We are spoiled these days because you can shop online and get all manner of inexpensive electronic goodies shipped to your door. This is due to the fantastic electronic fabrication workflow that has grown into a global powerhouse, facilitated by complex yet inexpensive integrated circuits! But it took a few intermediate steps to get here, and one of those is known as a couplate.

When I was a kid, the big deal was to find an old radio in the trash. You could spend a few hours stripping all sorts of parts from the thing and add it to your collection for a future project. Of course, old radios from the 1970s and earlier had a lot of the usual parts we use today, even though many of them were bigger — no surface mount parts yet. Since older radios were the usual find in a dumpster, tubes were common but you could find some transistor radios.

Once in a while something older. There would be a little box with some wires poking hiding in an old radio from the 1940s or 1950s (too early for ICs). In a way, though, these were predecessors to the Integrated Circuit and they went by a few names, depending on who sold them. PEC (Printed Electronic Circuit), a couplate, or a BulPlate, are all names for hardware that was a stepping stone between discrete circuitry and ICs.

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