Arbor Press Modded For Applying Specific Force

March 25, 2018 by Donald Papp 25 Comments

Arbor presses are simple and effective tools made for a particular task: exerting force in a specific spot. A 1-ton arbor press fits on a desktop and is very affordable, but doesn’t offer a lot of particularly fine control over the ram beyond lowering and raising it. [concreted0g] got to thinking about ways to gain more control and knowledge about the amount of force being applied, and made a simple modification to combine his press with a torque wrench.

He removed the spindle which raises and lowers the ram, and drilled and tapped it to fit a bolt. Now, by attaching a torque wrench to the bolt and using the wrench as the handle for lowering the ram, he can take advantage of the wrench’s ability to break at set amounts of force. As a result, he has a repeatable way to accurately apply specific amounts of force with a tool that usually lacks this ability. It looks like this mod is limited to lower forces only (too much could shear off the bolt head, after all) but it combines two tools in an unusual way to gain an ability that didn’t exist before, which is great to see. Mods and presses seem to go very well together; don’t miss this DIY thermal insert add-on for an arbor press, and 3D printed dies for a press brake turned out to be remarkably durable and versatile, not to mention economical.

Cordless Tool Battery Pack Turned Into Portable Bench Supply

March 24, 2018 by Dan Maloney 18 Comments

Say what you want about the current crop of mass-marketed consumer-grade cordless tools, but they’ve got one thing going for them — they’re cheap. Cheap enough, in fact, that they offer a lot of hacking opportunities, like this portable bench power supply that rides atop a Ryobi battery.

Like many of the more common bench supply builds we’ve seen, [Pat K]’s more portable project relies on the ubiquitous DPS5005 power supply module, obtained from the usual sources. [Pat K] doesn’t get into specifics on performance, but supplied with 18 volts from a Ryobi One+ battery, the DC-DC programmable module should be able to do up to about 16 volts. Mating the battery to the supply is easy with the 3D-printed case, which has a socket for the battery that mimics the sockets on tools from the Ryobi line. It’s simple and effective, as well as neatly executed. The files for the case are on Thingiverse; sadly, only an STL file is included, so if you want to support another brand’s batteries, you’ll have to roll your own.

Check out some of the other power supplies we’ve featured that use the DPS5005 and its cousins, like this nice bench unit. We’ve also covered some of the more hackable aspects of this module, such as an open-source firmware replacement.

Business On The Outside, Electronics Workstation On The Inside

March 23, 2018 by James Hobson 15 Comments

As an electrical engineering student, [Brandon Rice] had the full suite of electronics tools you’d expect. Cramming them all into a dorm room was doable — but cramped — a labour to square everything away from his desk’s top when he had to work on something else. To make it easier on himself, he built himself a portable electronics workstation inside the dimensions of a briefcase.

Built from scratch, the workstation includes a list of features that should have you salivating by the end. Instead of messing with a bunch of cables, on-board power is supplied by a dismantled 24V, 6A power brick, using a buck converter and ATmega to regulate and display the voltage, with power running directly to 12V and 5V lines of a breadboard in the middle of the workstation. A wealth of components are stored in two dozen 3d printed 1″ capsules setting them in loops pinned to the lid.

If all this was not already enough, there’s more!

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An Introduction To Storm Detector Modules

March 22, 2018 by Sean Boyce 41 Comments

Lightning storm detectors have been around for a surprisingly long time. The early designs consisted of a pair of metal bells and a pendulum. When there was a charge applied, for example by connecting one bell to the ground and the other to a lightning rod, the bells would ring when a lightning storm was close by. In the mid 18^th century, these devices were only practical for demonstration and research purposes, but very likely represent the earliest devices that convert electrostatic charge to mechanical force. A bit over a hundred years later, the first lightning detector was considered by some as the first radio receiver as well.

As soon as I found out about storm detector chips, I knew I would have to get one working. For about $25, I ordered an AMS AS3935 module from China. This chip has been featured before in a number of excellent projects such as Twittering lightning detectors, and networks of Sub-Saharan weather stations. While there’s an Arduino library for interfacing with this IC, I’m going to be connecting it up to an ESP8266 running the NodeMCU firware, which means digging into the datasheet and writing some SPI code. If any of the above tickles your fancy, read on! Continue reading “An Introduction To Storm Detector Modules” →

What To Do With Your Brand New Ultrasonic Transducer

March 22, 2018 by Brian McEvoy 23 Comments

We wager you haven’t you heard the latest from ultrasonics. Sorry. [Lindsay Wilson] is a Hackaday reader who wants to share his knowledge of transducer tuning to make tools. The bare unit he uses to demonstrate might attach to the bottom of an ultrasonic cleaner tank, which have a different construction than the ones used for distance sensing. The first demonstration shows the technique for finding a transducer’s resonant frequency and this technique is used throughout the video. On the YouTube page, his demonstrations are indexed by title and time for convenience.

For us, the most exciting part is when a tuned transducer is squeezed by hand. As the pressure increases, the current drops and goes out of phase in proportion to the grip. We see a transducer used as a pressure sensor. He later shows how temperature can affect the current level and phase.

Sizing horns is a science, but it has some basic rules which are well covered. The basic premise is to make it half of a wavelength long and be mindful of any tools which will go in the end. Nodes and antinodes are explained and their effects demonstrated with feedback on the oscilloscope.

We have a recent feature for an ultrasonic knife which didn’t cut the mustard, but your homemade ultrasonic tools should be submitted to our tip line.

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3D Printed Magnetic Stirrer Could Hardly Be Simpler

March 21, 2018 by Al Williams 11 Comments

If you’ve spent much time in a chemistry or biology lab, you’ve probably seen a magnetic stirrer. This is a little table that you put a beaker on. A little bar (often called a flea or a pill) goes in the solution and spins to stir the beaker’s contents. Simple versions are not that expensive, but nicer ones can cost a bit. [John] decided to build his own using 3D printing and the design is delightfully simple.

The electronics is nothing more than a PC fan, an off-the-shelf fan controller with a display, and a 3D printed bracket with some magnets. The flea is also 3D printed, although we’d probably buy cheap commercial fleas since they are usually coated with Teflon or some other non-reactive substance. Depending on what you are stirring, the reactivity of your 3D printed plastic and its porosity could be a concern. In addition, a commercial flea has a pivot ring that helps it spin smoothly, although we are sure the 3D printed one will work in most cases.

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Building A Static Grass Applicator

March 21, 2018 by Tom Nardi 16 Comments

A “Static Grass Applicator” is very specialized tool used by model makers to create realistic grass. Don’t feel bad if you didn’t know that, neither did we. Anyway, the idea is that you distribute a fine filament over the surface, and then use static electricity to make the “blades” of grass stand up vertically. This is a huge improvement over the old school method of manually placing the grass on the model, but the tool itself is somewhat expensive, at least for a decent one.

But thanks to avid modeler [Luke Towan], those looking to up their diorama game without breaking the bank now have a fantastically detailed guide on building their own grass applicator that is not only fairly cheap (as little as $20 USD depending on what your part bins look like), but is robust enough to last for years of service.

The heart of the device, and probably the only part you’d need to go out and buy especially for this project, is a small 12V negative ion generator. This is used to setup an electric charge between the grid of the applicator and a long wire that gets attached to the piece you’re working on. What little wiring there is simply provides a switch and some status LEDs. The design [Luke] has come up with lets the user switch between and internal 9V battery for portability, or an external 12V wall adapter for larger projects.

Building the chamber to hold the grass filament as well as the handle which houses the electronics will take longer than anything else, and even that seems pretty straightforward. Given the impressive results shown in the video after the break, it’s actually pretty surprising how simple the device is.

The setup used here reminds us of the DIY powder coating we covered a few years back.

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