Blister Pack With Jet Fighter Toy Is A Business Card

March 5, 2020 by Jenny List 20 Comments

In the world of business cards, it seems that for some people a white rectangle of card just doesn’t cut it any more. A card isn’t simply a means to display your contact details, instead it can be a way to show off your work and demonstrate to the world your capabilities. For [agepbiz] those are the skills of a 3D design specialist, so what better way to proceed than by distributing a 3D-printed example of his work? How to render that into a business card? Put it in a retail-style blister pack, of course. Take a look at the video below the break.

It’s an interesting process to follow, because there are certainly readers who will have toyed with the idea of selling their work, and this makes an attractive way to display a small assembly while still keeping it safe from damage. The toy – a small 3D-printed jet fighter with working swing wings that’s a masterpiece in itself – is laid on a backing card and a custom blister is glued over it. The manufacture of the printed backing card with a CNC card cutter is shown, followed by that of the blister with a custom SLA-printed mould being used to vacuum-form a sheet of clear plastic. Surprisingly the whole is assembled with just a glue stick, we’d have expected something with a bit more grab. The result is a professional-looking blister packed product of the type you wouldn’t bat an eyelid over if you saw it in a shop, and one of those things that it’s very useful to have some insight into how one might be made..

It’s possible this card might be a little bulky to slip in your wallet, but it’s hardly the only novelty card we’ve brought you over the years. Some of our most recent favourites run Linux or play Tetris.

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Stop ‘n Go DUPLO

March 3, 2020 by Kristina Panos 8 Comments

[beshur]’s 2-year-old is obsessed with transportation, so he lifted a few DUPLO blocks from the bin and made this toy traffic light as a birthday present. Hey, might as well get him used to the realities of traffic, right? It also makes for a good early hacker lesson: why buy something when you can make it yourself?

The traffic pattern is determined by an Arduino Nano V3 situated inside the carved-out rear block. There’s a push button on the side in case there’s a spill and the lights need to go blinking red until the issue is dealt with. Instead of trying to solder everything in situ and risk melting the plastic, [beshur] dead-bugged the LEDs and resistors to the Nano with a helping hands and then worked everything into the case. The 5mm LEDs fit perfectly into the drilled-out posts of a second block and produce a nice, soft glow. Proceed with caution and check it out after the break.

Of course, plastic building blocks can do real work, too. This LEGO chocolate pantograph is pretty sweet.

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RC Ground Effect Vehicle Skims Over The Water

February 27, 2020 by Tom Nardi 14 Comments

In the 1960s the Soviet Union began experimenting with what they called ekranoplans, ground effect vehicles (GEVs) that were something of a hybrid between a ship and a large airplane. Their stubby wings didn’t provide enough lift for the vehicle to fly in the traditional sense, the craft essentially rode on a cushion of pressurized air produced by the aerodynamic interaction between the wings and the surface of the water. But after decades of testing, the ekranoplan never became much more than a curiosity for American intelligence agencies to ponder over.

Now [Peter Sripol] has built his own version of what the CIA dubbed the “Caspian Sea Monster”, and judging by the video of him “flying” it around a lake, the design seems to tick all the boxes. The advantage of a GEV is that it’s far faster than a ship and more fuel efficient than an aircraft of similar size. They also operate low enough to avoid enemy radar, which made them very appealing for military applications. Not that any of those characteristics apply to an RC vehicle, but at least it looks cool.

Ironically, it took some extra effort for [Peter] to keep his scratch built ekranoplan from getting airborne. Built out of foam covered with aluminum tape, the craft was light enough that even the tiny wings were enough to break it free from the ground effect if it got going fast enough. It didn’t help that the electric ducted fan motors used were probably a bit too powerful as well.

But by carefully adjusting the throttle and control surfaces, [Peter] was able to keep his craft firmly planted in the ground effect most of the time. Seeing the large RC craft floating just a few inches over the water is very impressive, and thanks to the application of some Soviet-style iconography on its burnished aluminum body, it looks like found-footage from a Cold War test program.

Hackaday readers will likely be familiar with [Peter] and his exploits. From building his own human-scale airplane out of foam board to convincing a cordless drill that it can fly, he’s creations have never been overly concerned with the status quo.

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Gesture Control The Easy Way

February 22, 2020 by Lewin Day 2 Comments

Gesture control is a technology that has floated around for quite a while, but never quite reached mainstream acceptance. Wii Bowling was fun for a while, but we’re not regularly using gestures to open doors or order pizza just yet. Doing it yourself can be quite easy, however, as [RC Lover san] found with a barebones, hacky build.

Typically, when we think of gesture control, we envisage object tracking cameras or MEMS accelerometers. Instead, this build uses simple tilt switches, as you might find in a pinball machine from days of yore. Four of these are placed on a wrist-mounted device, allowing the user to tilt their arm to move an RC car in different directions. The tilt switches are easy to hack into the controller for a toy RC car, as they simply replace the existing buttons on the PCB.

It’s a project that goes to show that not everything has to be done with advanced sensors and complex algorithms. Sometimes, it can all be done with a handful of cheap switches and some ingenuity. Plus, using arm movements to scoot BB-8 around on the floor looks like great fun. We’ve seen other attempts to build simple gesture controls with pots, too. Video after the break.

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Classic Toy Helicopter Flies Again As DIY Version

February 11, 2020 by Dan Maloney 32 Comments

For many of us who grew up in the 1970s, “VertiBird”, the fly-it-yourself indoor helicopter, was a toy that was begged for often enough that it eventually appeared under the Christmas tree. And more than a few of the fascinating but delicate toys were defunct by Christmas afternoon, victims of the fatal combination of exuberant play and price-point engineering. But now a DIY version of the classic toy flies again, this time with a more robust design.

To be fair to the designers at Mattel, the toy company that marketed VertiBird, the toy was pretty amazing. The plastic helicopter was powered by a motor located in the central base, which rotated a drive rod that ran through a stiff tether. Small springs in the base and at the copter acted as universal joints to transmit power to the rotor. These springs were the weak point in the design, especially the one in the base, often snapping in two.

[Luke J. Barker]’s redesign puts a tiny gear motor in the aircraft rather than in the base, something that wouldn’t have been feasible in the original. To address the problem of getting electrical power from the base to the aircraft, [Luke] eschewed an expensive slip ring and instead used a standard 3.5-mm audio jack and plug. The plug serves as an axle for the main gear in the base that powers the copter’s rotation; sadly, this version doesn’t tilt the aircraft mechanically to control backward and forward flight like the original. A pair of pots with 3D-printed levers control throttle and flight direction through an Arduino; see it in action in the video below.

These pages abound with rotorcraft builds, both helicopters and multirotor. We appreciate all manner of flying machines, but this one really takes us back.

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Lego Space Station Designed By Fan

February 2, 2020 by Al Williams 9 Comments

It is no secret that most people like to play with Lego, but some people really like it to an extreme degree. Lego’s Idea platform lets people submit designs for review and also lets users vote on these designs. If accepted, the company works with the designer to put a kit in production and they share in the profits. [Christophe Ruge] submitted his design for the International Space Station and three years later, you can buy it on the Lego website.

The kit has 864 parts and the finished model is 12″ x 19″ x 7″ — probably will take longer than a coffee break to finish it. The model even includes the two rotating Solar Alpha Rotary Joints that allow the solar panels to align with the sun. You can see [Scott] building his on a recorded live stream below if you have 3 hours to kill.

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A Commmand Center For Children With Sensory Needs

January 25, 2020 by Sharon Lin 4 Comments

Toys for children are meant to be fun and interactive, but they’re even better if they’re educational as well. For [carrola1], a parent of a 4-year-old suffering from from medical disabilities, sensory needs, and autism, a more personalized approach seemed best. The electrical engineer built a wall-mounted command center with plenty of switches, buttons, and knobs to trigger to keep any child happy.

Apart from basic inputs, the device also has a color sensor – the command center can ask the child for an object of a particular color and congratulate them with a song when they’ve successfully acquired one.

The software for the audio and light controls was written in C for a STM32L0 series MCU, with CMSIS as the hardware abstraction layer and STM32CubeIDE as the IDE. The design uses SPI and I2C for serial communication and I2S for communicating between the digital audio devices. Physical inputs include toggle switches, rotary switches, and key switches to provide variety, with all physical hardware connected to the MCU on a custom PCB.

The audio output, sourced from a library of wav files, seems like the most challenging part of the build: the amps needed to be changed from left channel mono configuration to stereo, the output had to be LC filtered, and the code for had to be optimized for size to allow the audio files to play.

You can check out a video of the command center in action on the Reddit post.