ROPS Will Be The Board X86 Robot Builders Are Waiting For

June 23, 2018 by Jenny List 29 Comments

If your robot has outgrown a Raspberry Pi and only the raw computing power of an x86 motherboard will suffice, you are likely to encounter a problem with its interfaces. The days of ISA cards are long gone, and a modern PC is not designed to easily talk to noisy robot hardware. Accessible ports such as USB can have interfaces connected to them, but suffer from significant latency in the process.

A solution comes from ROPS, or Robot on a PCI-e Stick, a card that puts an FPGA on a blazing-fast PCI-e card that provides useful real-world interfaces such as CAN and RS485 and a pile of I/O lines as well as an IMU, barometer, and GPS. If you think you may have seen it before then you’d be right, it was one of the first-round winners of the Open Hardware Design Challenge. They’re very much still at the stage of having an FPGA dev board and working out the software so there aren’t any ROPS boards to look at yet, but this is a project that’s going somewhere, and definitely one to watch.

Your Own Sinclair Scientific Calculator

June 22, 2018 by Al Williams 19 Comments

We’ve talked about the Sinclair scientific calculator before many times, and for some of us it was our first scientific calculator. If you can’t find yours or you never had one, now you can build your own using — what else — an Arduino thanks to [Arduino Enigma]. There’s a video, below and the project’s homepage on Hackaday.io describes it all perfectly:

The original chip inside the Sinclair Scientific Calculator was reverse engineered by Ken Shirriff, its 320 instruction program extracted and an online emulator written. This project ports that emulator, written in Javascript, to the Arduino Nano and interfaces it to a custom PCB. The result is an object that behaves like the original calculator, with its idiosyncrasies and problems. Calculating PI as arctan(1)*4 yields a value of 3.1440.

Special care was taken in the design of the emulator to match the execution speed of the
original calculator, which varies from acceptable to atrocious for trigonometric functions involving small angles.

Continue reading “Your Own Sinclair Scientific Calculator” →

Evolving The 3D Printed Linear Actuator

June 22, 2018 by Roger Cheng 10 Comments

Our open source community invites anyone with an idea to build upon the works of those who came before. Many of us have encountered a need to control linear motion and adapted an inexpensive hobby servo for the task. [Michael Graham] evaluated existing designs and believed he has ideas to advance the state of the art. Our Hackaday Prize judges agreed, placing his 3D Printed Servo Linear Actuator as one of twenty winners of our Robotics Module Challenge.

[Michael]’s actuator follows in the footstep of other designs based on a rack-and-pinion gear such as this one featured on these pages, but he approached the design problem from the perspective of a mechanical engineer. The design incorporated several compliant features to be tolerant of variances between 3D printers (and slicer, and filament, etc.) Improving the odds of a successful print and therefore successful projects. Beginners learning to design for 3D printing (and even some veterans) would find his design tips document well worth the few minutes of reading time.

Another useful feature of his actuator design is the 20mm x 20mm screw mounting system. Visible on either end of the output slider, it allows mixing and matching from a set of accessories to be bolted on this actuator. He is already off and running down this path and is facing the challenge of having too many things to share while keeping them all organized and usable by everyone.

The flexible construction system allows him to realize different ideas within the modular system. He brought one item (a variant of his Mug-O-Matic) to the Hackaday + Tindie Meetup at Bay Area Maker Faire, and we’re sure there will be more. And given the thoughtful design and extensive documentation of his project, we expect to see his linear servos adopted by others and appear in other contexts as well.

This isn’t the only linear actuator we’ve come across. It isn’t even the only winning linear actuator of our Robotics Module Challenge, but the other one is focused on meeting different constraints like compactness. They are different tools for different needs – and all worthy additions to our toolbox of mechanical solutions.

CNC Mod Pack Hopes To Make Something Useful From A Cheap Machine Tool

June 21, 2018 by Jenny List 13 Comments

It is probable that many of us have noticed a variety of very cheap CNC mills in the pages of Chinese tech websites and been sorely tempted. On paper or as pixels on your screen they look great, but certainly with the more inexpensive models there soon emerges a gap between the promise and the reality.

[Brandon Piner] hopes to address this problem, with his CNC Mod Pack, a series of upgrades to a cheap mill designed to make it into a much more useful tool. In particular he’s created a revised 3D-printed tool holder and a set of end stop switches. The tool holder boasts swappable mounts on a dovetail fitting with versions for both a laser diode and a rotary tool, allowing much better tool positioning. Meanwhile the end stops are a necessary addition that protects both tool and machine from mishaps.

The same arguments play out in the world of small CNC mills as do in that of inexpensive 3D printers, namely that the economy of buying the super-cheap machine that is nominally the same as the expensive one starts to take a knock when you consider the level of work and expense needed to make your purchase usable. But with projects like this one the barrier to achieving a quality result from an unpromising start is lowered, and the enticing prospect is raised of a decent CNC machine for not a lot.

Hexabitz, Modular Electronics Made Easier

June 20, 2018 by Jenny List 14 Comments

Over the years there have been a variety of modular electronic systems allowing the creation of complex circuits by the interconnection of modules containing individual functions. Hexabitz, a selection of interlocking polygonal small PCBs, is just such a system. What can it bring to the table that others haven’t done already?

The problem facing designers of modular electronics is this: all devices have different requirements and interfaces. To allow connection between modules that preserves all these connections requires an ever-increasing complexity in the inter-module connectors, or the application of a little intelligence to the problem. The Hexabitz designers have opted for the latter angle, equipping each module with an STM32 microcontroller that allows it to identify both itself and its function, and to establish a mesh network with other modules in the same connected project. This also gives the system the ability to farm off computing tasks to individual modules rather than relying solely upon a single microcontroller or single-board computer.

An extremely comprehensive array of modules can be had for the system, which lends it some interesting possibilities, however, it suffers from the inherent problem of modular electronic systems, that it is less easy to incorporate non-standard functions. If they can crack a prototyping module coupled with an easy way to tell its microcontroller to identify whatever function is upon it, they might have a winner.

Printing Strain Wave Gears

June 19, 2018 by Brian Benchoff 20 Comments

We just wrapped up the Robotics Module Challenge portion of the Hackaday Prize, and if there’s one thing robots need to do, it’s move. This usually means some sort of motor, but you’ll probably want a gear system on there as well. Gotta have that torque, you know.

For his Hackaday Prize entry, [Johannes] is building a 3D printed Strain Wave Gear. A strain wave gear has a flexible middle piece that touches an outer gear rack when pushed by an oval central rotor. The difference in the number of teeth on the flexible collar and the outer rack determine the gear ratio.

This gear is almost entirely 3D printed, and the parts don’t need to be made of flexible filament or have weird support structures. It’s printed out of PETG, which [Johannes] says is slippery enough for a harmonic drive, and the NEMA 17 stepper is completely contained within the housing of the gear itself.

Printing a gear system is all well and good, but what do you do with it? As an experiment, [Johannes] slapped two of these motors together along with a strange, bone-like adapter to create a pan/tilt mount for a camera. Yes, if you don’t look at the weird pink and blue bone for a second, it’s just a DSLR on a tripod with a gimbal. The angular resolution of this setup is 0.03 degrees, so it should be possible to use this setup for astrophotography. Impressive, even if that particular implementation does look a little weird.

Continue reading “Printing Strain Wave Gears” →

Using IMUs For Odometry

June 17, 2018 by Brian Benchoff 33 Comments

The future is autonomous robots. Whether that means electric cars with rebranded adaptive cruise control, or delivery robots that are actually just remote control cars, the robots of the future will need to decide how to move, where to move, and be capable of tracking their own movement. This is the problem of odometry, or how far a robot has traveled. There are many ways to solve this problem, but GPS isn’t really accurate enough and putting encoders on wheels doesn’t account for slipping. What’s really needed for robotic odometry is multiple sensors, and for that we have [Pablo] and [Alfonso]’s entry to the Hackaday Prize, the IMcorder.

The IMcorder is a simple device loaded up with an MPU9250 IMU module that has an integrated accelerometer, gyro, and compass. This is attached to an Arduino Pro Mini and a Bluetooth module that allows the IMcorder to communicate with a robot’s main computer to provide information about a robot’s orientation and acceleration. All of this is put together on a fantastically tiny PCB with a lithium battery, allowing this project to be integrated into any robotics project without much, if any, modification.

One interesting aspect of the IMcorders is that they can be used for robot kidnapping issues. This, apparently, is an issue when it comes to robots and other electronic detritus littering the sidewalks. Those electric scooters abandoned on the sidewalk in several cities contain some amazing components that are ripe for some great hardware hacking. Eventually, we’re going to see some news stories about people stealing scooters and delivery robots for their own personal use. Yes, it’s a cyberpunk’s dream, but the IMcorder can be used for a tiny bit of theft prevention. Pity that.