An ESP32 Clock With A Transforming LED Matrix

October 29, 2019 by Tom Nardi 5 Comments

Over the years we’ve seen countless ways of displaying the current time, and judging by how many new clock projects that hit the tip line, it seems as though there’s no end in sight. Not that we’re complaining, of course. The latest entry into the pantheon of unusual timepieces is this ESP32-powered desk clock from [Alejandro Wurts] that features a folding LED matrix display.

The clock uses eight individual 8 x 8 LED arrays contained in a 3D printed enclosure that hinges in the middle. When opened up the clock has a usable resolution of 8 x 64, and when its folded onto itself the resolution becomes 16 x 32.

This variable physical resolution allows for alternate display modes. When the hardware detects that its been folded into the double-height arrangement, it goes into a so-called “Big Clock” mode that makes it easier to see the time from a distance. But while in single-height mode, there’s more horizontal real estate for adding the current temperature or other custom data. Eventually [Alejandro] wants to use MQTT to push messages to the display, but for now it just shows his name as a placeholder.

The key to the whole project is the hinged enclosure and the reed switch used to detect what position it’s currently in. Beyond that, there’s just an ESP32 an some clever code developed with the help of the MD_Parola library written for MAX7219 and MAX7221 LED matrix controllers. [Alejandro] has published the code for his clock, which should be helpful for anyone who’s suddenly decided that they also need a folding LED matrix in their life.

Now if the ESP32 LED matrix project you have in mind requires full color and high refresh rates, don’t worry, we’ve got a solution for that.
Continue reading “An ESP32 Clock With A Transforming LED Matrix” →

3D Printing New Cases For The TS100 Soldering Iron

October 28, 2019 by Tom Nardi 9 Comments

About a year back, [BogdanTheGeek] found himself in need of a new case for this TS100 soldering iron. Unfortunately, while the product is often billed as being open source friendly (at least in the firmware sense), he was surprised to discover that he couldn’t find the detailed dimensions required to 3D print his own replacement case. So he took it upon himself to document the case design and try to kick off a community around custom enclosures for the popular portable iron.

The main goals while designing the replacement case was to make it printable without support, and usable without additional hardware. He also wanted it to be stronger than the original version, and feature a somewhat blockier design that he personally finds more comfortable. The case was designed with PLA in mind, and he says he’s had no problems with the lower-temperature plastic. But if you’re still concerned about the heat, PETG would be an ideal material to print yours in.

It took him many attempts to get the design to where it is today, and still, there are improvements he’d like to make. For one, there’s no protective cover over the iron’s OLED screen. He’d also like to make the switch from SolidWorks over to FreeCAD so the project is a bit more accessible, and says he’d appreciate anyone who wants to chip in. We’re excited to see what develops once the hacking world realizes that there are accurate open source CAD files for the TS100 floating around out there.

Our very own [Jenny List] put the TS100 through its paces not so long ago, and found a decidedly solid little tool. While it won’t replace your high-end soldering station, it’s very convenient for quick repairs and simple tasks, especially if you find yourself away from the workbench proper.

An Optocoupler Doorbell Notifier

October 21, 2019 by Tom Nardi 30 Comments

Over the years we’ve seen several attempts at adding Internet connectivity to the lowly wired doorbell. Generally, these projects aim to piggyback on the existing wiring, bells, and buttons rather than replace them entirely. Which invariably means at some point the AC wiring is going to need to interface with a DC microcontroller. This is often where things get interesting, as it seems everyone has a different idea on how best to bridge these two systems.

That’s the point where [Ben Brooks] found himself not so long ago. While researching the best way to tap into the 20 VAC pumping through his doorbells, he found a forum post where somebody was experimenting with optocouplers. As is unfortunately so often the case, the forum thread never really had a conclusion, and it wasn’t clear if the original poster ever figured it out.

DIY optocouplers wrapped in electrical tape

[Ben] liked the idea though, so he thought he would give it a shot. But before investing in real optocouplers, he created his own DIY versions to use as a proof of concept. He put a standard LED and photoresistor together with a bit of black tape, and connected the LED to the doorbell line with a resistor. Running the LED on 60 Hz AC meant it was flickering rapidly, but for the purposes of detecting if there was voltage on the line, it worked perfectly.

Wanting something slightly more professional for the final product, [Ben] eventually evolved his proof of concept to include a pair of 4N35s, a custom PCB, and a 3D printed enclosure. Powered by a Particle Xenon, the device uses IFTTT to fire off smartphone notifications and blink the lights in the house whenever somebody pushes the bell.

If you’re still wondering why it’s so tricky to connect a microcontroller up to your door bell, a quick look at some of the similar projects we’ve covered should give you a pretty good idea of how annoying these systems can be to modernize.

PVC Pipe Turned Portable Bluetooth Speaker

October 7, 2019 by Tom Nardi 7 Comments

We’ve always felt that sections of PVC pipe from the home improvement store are a criminally underutilized construction material, and it looks like [Troy Proffitt] feels the same way. Rather than trying to entirely 3D print the enclosure for his recently completed portable Bluetooth speaker, he combined printed parts with a piece of four inch pipe from the Home Depot.

While using PVC pipe naturally means your final hardware will have a distinctly cylindrical look, it does provide compelling advantages over trying to print the entire thing. For one, printing an enclosure this large would have taken hours or potentially even days. But by limiting the printed parts to accessories like the face plate, handle, and caps, [Troy] reduced that time considerably. Of course, even if you’re not in a rush, it’s worth mentioning that a PVC pipe will be far stronger than anything your desktop FDM printer is likely to squirt out.

[Troy] provides links for all the hardware he used, such as the speakers, tweeters, and the Bluetooth audio board itself. The system is powered by an 1800 mAh 3S RC-style battery pack that he says lasts for hours, though he also links to a wall adapter that can be used if you don’t mind being tethered. Unfortunately it doesn’t look like he has any internal shots of the build, but given the relatively short parts list, we imagine it’s all fairly straightforward inside.

While this is certainly a respectable looking build considering it started life in the plumbing aisle, we have to admit that we’ve seen some portable Bluetooth speakers with fully 3D printed enclosures in the past that looked absolutely phenomenal. The tradeoff seems pretty clear: reuse existing materials to save time, print them if you don’t mind reinventing the wheel occasionally.

Meet MutantC: Raspberry Pi Sidekick Complete With Sliding Screen, QWERTY

September 30, 2019 by Tom Nardi 29 Comments

Over the years we’ve seen the Raspberry Pi crammed into almost any piece of hardware you can think of. Frankly, seeing what kind of unusual consumer gadget you can shoehorn a Pi into has become something of a meme in our circles. But the thing we see considerably less of are custom designed practical enclosures which actually play to the Pi’s strengths. Which is a shame, because as the MutantC created by [rahmanshaber] shows, there’s some incredible untapped potential there.

The MutantC features a QWERTY keyboard and sliding display, and seems more than a little inspired by early smartphone designs. You know, how they were before Apple came in and managed to convince every other manufacturer that there was no future for mobile devices with hardware keyboards. Unfortunately, hacking sessions will need to remain tethered as there’s currently no battery in the device. Though this is something [rahmanshaber] says he’s actively working on.

The custom PCB in the MutantC will work with either the Pi Zero or the full size variant, but [rahmanshaber] warns that the latest and greatest Pi 4 isn’t supported due to concerns about overheating. Beyond the Pi the parts list is pretty short, and mainly boils down to the 3D printed enclosure and the components required for the QWERTY board: 43 tactile switches and a SparkFun Pro Micro. Everything is open source, so you can have your own boards run off, print your case, and you’ll be well on the way to reliving those two-way pager glory days.

We’re excited to see where such a well documented open source project like MutantC goes from here. While the lack of an internal battery might be a show stopper for some applications, we think the overall form factor here is fantastic. Combined with the knowledge [Brian Benchoff] collected in his quest to perfect the small-scale keyboard, you’d have something very close to the mythical mobile Linux device that hackers have been dreaming of.

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Atomic Pi Gets A 3D-Printed Mac Makeover

September 15, 2019 by Tom Nardi 6 Comments

The Atomic Pi is a pretty impressive piece of kit for the price, but it’s not exactly a turn-key kind of product. Even to a greater extent than what you might normally expect with a “dev” board like this, the user is responsible for putting together the rest of the pieces required to actually utilize it. But with this design by [Renri Nakano], you can turn the Atomic Pi into something that’s dangerously close to being a practical computer, and a trendy one at that.

Inspired by the 2019 Apple Mac Pro “Cheese Grater”, this 3D printable enclosure for the Atomic Pi is equal parts form and function. It integrates the necessary power supply to get things up and running without the need for the official breakout board or power module, which is good, since at the time of this writing they don’t seem to be available anyway. Plus it has a cool looking power button, so that’s got to count for something.

There’s also an integrated USB hub to give the Atomic Pi a bit more expandability, and a short HDMI extension cable that puts a video port on the back of the case. [Renri] even thought to leave an opening so you could run the wires for your wireless antennas.

At this point, we’ve seen several projects that mimic the unique case design of the 2019 Mac Pro. The level commitment ranges from recreating the design in CAD and milling it out of aluminum to just sticking a Raspberry Pi inside of a literal cheese grater from the kitchen. Naturally we enjoy a well executed Internet meme as much as the next hacker, but all the same, we were glad to see [Renri] put in the effort to make sure this case was more than just a pretty face.

[Thanks to baldpower for the tip.]

Handheld LoRa Joystick For Long-Range Bots

September 11, 2019 by Tom Nardi 11 Comments

Wanting a simple tool to aid in the development of LoRa controlled robotic projects, [Jay Doscher] put together this very slick one-handed controller based on the 900 MHz Adafruit Feather M0. With a single trigger and a miniature analog joystick it’s a fairly simple input device, but should be just enough to test basic functionality of whatever moving gadget you might find yourself working on.

Wiring for this project is about as simple as you’d expect, with the trigger and joystick hanging off the Feather’s digital ports. The CircuitPython code is also very straightforward, though [Jay] says in the future he might expand on this a bit to support LoRaWAN. The controller was designed as a barebones diagnostic tool, but the hardware and software in its current form offers an excellent opportunity to layer additional functionality on a known good base.

Everything is held inside a very well designed 3D printed enclosure which [Jay] ran off on his ELEGOO Mars, one of the new breed of low-cost resin 3D printers. The machine might be pretty cheap, but the results speak for themselves. While resin printing certainly has its downsides, it’s hard not to be impressed by the finish quality of this enclosure.

While LoRa is generally used for transmitting small bits of information over long distances, such as from remote sensors, this isn’t the first time we’ve seen it used for direct control of a moving object. If you’re not up to speed on LoRa, check out this excellent talk from [Reinier van der Lee] that goes over the basics of the technology and how he used it to build a community sensor network.