Stepper Motors Quick And Simple

April 9, 2021 by Chris Lott 37 Comments

If you want a simple and easy introduction to stepper motors, check out the [IMSAI Guy]’s short video where he designs a very basic stepper motor controller and packs in a lot of quick lessons along the way. (Embedded below.)

He first goes over the fundamentals of a stepper motor in a practical, hands-on approach, and also shows us how to ring out the connections if the pinout is unknown. Next he demonstrates stepping the motor manually and then makes a simple FET driver circuit. Just when you’re expecting a small microcontroller to appear, the [IMSAI Guy] instead digs deep into his junk box and explains how to drive the motor with a 22V10 GAL (an electrically erasable PAL) and a 555 timer module. Based on a clearly-explained logic table for driving the coils, a sneaky way to introduce Karnaugh maps, he proceeds to write the output equations in WinCUPL.

Mature Readers will recall the “Happy PAL” Character

WinCUPL is the modern version of CUPL (Compiler for Universal Programmable Logic) originally written by a company called Assisted Technology, now owned by Altium. CUPL and peers like PALASM from Monolithic Memories, Inc. (MMI) and ABEL from Data I/O Corporation were basic Hardware Description Languages specifically designed for PALs, GALs, and CPLDs. PALs were small arrays of logic gates with fusible interconnections, and your design is “burned” into the fuses much like a (EE)PROM. When designing with PALs, you could clearly visualize the connections in your mind, something that has since been remedied by the advent of modern FPGAs.

Alas, he cuts out the part where the source code is compiled and the 22V10 is programmed, and jumps directly into testing the circuit on a breadboard. Spoiler alert — it does work. Zooming in close and squinting, the nifty 555 timer breadboard module that he points out is called a TP353, which you can find from your favorite online supplier.

There is a lot to learn in this tutorial, and the [IMSAI Guy] does a great job at making the subject approachable to hobbyists and novices. We also covered another of his tutorials a couple of weeks ago on image sensors. Thanks to [itsevilbert] for the tip.

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Peek Into This Synth’s Great Design (And Abandoned Features)

March 9, 2021 by Donald Papp 30 Comments

[Tommy]’s POLY555 is an analog, 20-note polyphonic synthesizer that makes heavy use of 3D printing and shows off some clever design. The POLY555, as well as [Tommy]’s earlier synth designs, are based around the 555 timer. But one 555 is one oscillator, which means only one note can be played at a time. To make the POLY555 polyphonic, [Tommy] took things to their logical extreme and simply added multiple 555s, expanding the capabilities while keeping the classic 555 synth heritage.

The real gem here is [Tommy]’s writeup. In it, he explains the various design choices and improvements that went into the POLY555, not just as an instrument, but as a kit intended to be produced and easy to assemble. Good DFM (Design For Manufacturability) takes time and effort, but pays off big time even for things made in relatively small quantities. Anything that reduces complexity, eliminates steps, or improves reliability is a change worth investigating.

For example, the volume wheel is not a thumbwheel pot. It is actually a 3D-printed piece attached to the same potentiometer that the 555s use for tuning; meaning one less part to keep track of in the bill of materials. It’s all a gold mine of tips for anyone looking at making more than just a handful of something, and a peek into the hard work that goes into designing something to be produced. [Tommy] even has a short section dedicated to abandoned or rejected ideas that didn’t make the cut, which is educational in itself. Want more? Good news! This isn’t the first time we’ve been delighted with [Tommy]’s prototyping and design discussions.

POLY555’s design files (OpenSCAD for enclosure and parts, and KiCad for schematic and PCB) as well as assembly guide are all available on GitHub, and STL files can be found on Thingiverse. [Tommy] sells partial and complete kits as well, so there’s something for everyone’s comfort level. Watch the POLY555 in action in the video, embedded below.

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Arduino Wannabe Should Have Used A 555. Oh Wait, It Does.

January 17, 2021 by Dan Maloney 89 Comments

It’s a little known secret that when the Hackaday writers gather in their secret underground bunker to work on our plans for world domination, we often take breaks to play our version of the corporate “Buzzword Bingo”, where paradigms are leveraged and meetings circle back to loop in offline stakeholders, or something like that. Our version, however, is “Comment Line Bingo”, and right in the middle of the card is the seemingly most common comment of all: “You should have used a 555,” or variations thereof.

So it was with vicious glee that we came across the Trollduino V1.0 by the deliciously named [Mild Lee Interested]. It’s the hardware answer to the common complaint, which we’ll grant is often justified. The beautiful part of this is that Trollduino occupies the same footprint as an Arduino Uno and is even pin-compatible with the microcontroller board, or at least sort of. The familiar line of components and connectors sprout from the left edge of the board, and headers for shields line the top and bottom edges too. “Sketches” are implemented in hardware, with jumpers and resistors and capacitors of various values plugged in to achieve all the marvelous configurations the indispensable timer chip can be used for. And extra points for the deliberately provocative use of Comic Sans in the silkscreen.

Hats off to [Lee] for a thoroughly satisfying troll, and a nice look at what the 555 chip can really do. If you want a more serious look at the 555, check out this 555 modeled on a breadboard, or dive into the story of the chip’s development.

Circuit Sculpture Vibration Sensor

January 10, 2021 by Kristina Panos 15 Comments

Here’s your useful and beautiful circuit for the day — [New Pew]’s vibration sensor takes manual control of the flip-flop inside a 555 timer and lights an LED in response. Use it to detect those vibrations you expect, like laundry machines, or those you only suspect, like the kind that might be coming from your engine. This gadget isn’t super-precise, but it will probably get the job done.

The vibration-detecting bit is a tiny ball bearing soldered to the spring from an old pen, which is tied between the trigger and ground pins of the 555. When the chip is powered with a 9 V battery, nearby vibrations will induce wiggle in the spring, causing the ball bearing to contact the brass rod and completing the circuit. When this happens, the internal flip flop’s output goes high, which turns on the LED. Then the flip flop must be reset with a momentary button. Check out the build video after the break.

Want to pick up Earthly vibrations? You can detect earthquakes with a homemade variable capacitor, a 555, and a Raspberry Pi.

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Tiny Trash Can Repels Trash Pandas, Medium-Sized Cats

October 9, 2020 by Kristina Panos 16 Comments

Are you tired of cats and other wildlife relieving themselves in your outdoor plant pots? As if accidental neglect won’t kill them fast enough. [TecnoProfesor] has a solution, and it doesn’t even involve a microcontroller. It detects the presence of approaching animals and then blasts them with annoying sounds and a couple of bright green LEDs to drive them away.

Thanks to a couple of modules, the circuit is really pretty simple. There’s a PIR to detect the animals, a buzzer, and a 555-based pulse generator to play tones through the buzzer. This circuit can run 24/7 on a pair of 6V solar panels that charge up a battery. We particularly like the desk trash can enclosure, though we have to wonder how waterproof this system is. Check out the brief demo after the break.

For all of you satisfied with the 555 implementation here, your reward is this giant functioning 555. If you’re a 555 naysayer, how would you have done it better?

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Cool Off With A Piezo And A Glass Of Water

August 21, 2020 by Kristina Panos 21 Comments

Some cool-mist humidifiers work by flinging water at a vaporizer, but our favorite kind uses a piezoelectric transducer. These work by using high-frequency sound waves to pound the surface of the water with mechanical energy. That energy introduces standing waves that force the water to break apart into a fine mist on the surface of the piezo disk.

The driving circuit for this DIY mist maker uses a 555 to generate 113 KHz, a trimmer potentiometer to fine-tune it, and a MOSFET to amplify the signal. You don’t need much more than that and a handful of passives to recreate this cool junk box experiment, but the spec of the piezo disk is quite important. The circuit is designed for atomizing transducers, which have a resonant frequency of 113 KHz — much higher than your average junk box piezo. Check out the demo and build video after the break.

Atomizing transducers can do way more than than moisten the air for our comfort. They’re not picky about where the water comes from, so if you have enough of them, you can dry a load of laundry in a few minutes.

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Tiny Circuit Sculpture Keeps The Night Watch

July 27, 2020 by Kristina Panos 8 Comments

If you’re planning to get into circuit sculpture one of these days, it would probably be best to start with something small and simple, instead of trying to make a crazy light-up spaceship or something with a lot of curves on the first go. A small form factor doesn’t necessarily mean it can’t also be useful. Why not start by making a small automatic night light?

The circuit itself is quite simple, especially because it uses an Arduino. You could accomplish the same thing with a 555, but that’s going to complicate the circuit sculpture part of things a bit. As long as the ambient light level coming in from the light-dependent resistor is low enough, then the two LEDs will be lit.

We love the frosted acrylic panels that [akshar1101] connected together with what looks like right angle header pins. If you wanted to expose the electronics, localize the light diffusion with a little acrylic cover that slips over the LEDs. Check it out in the demo after the break.

There’s more than one way to build a glowing cuboid night light. The Rubik’s way, for instance.

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