Hackaday Prize Entry: Open Source Electrospinning Machine

May 21, 2016 by Moritz Walter 6 Comments

Electrospinning is a fascinating process where a high voltage potential is applied between a conductive emitter nozzle and a collector screen. A polymer solution is then slowly dispensed from the nozzle. The repulsion of negative charges in the solution forces fine fibers emanate from the liquid. Those fibers are then rapidly accelerated towards the collector screen by the electric field while being stretched and thinned down to a few hundred nanometers in diameter. The large surface area of the fine fibers lets them dry during their flight towards the collector screen, where they build up to a fine, fabric-like material. We’ve noticed that electrospinning is hoped to enable fully automated manufacturing of wearable textiles in the future.

[Douglas Miller] already has experience cooking up small batches of microscopic fibers. He’s already made carbon nanotubes in his microwave. The next step is turning those nanotubes into materials and fabrics in a low-cost, open source electrospinning machine, his entry for the Hackaday Prize.

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Find A Drone

May 21, 2016 by Al Williams 56 Comments

Flying a drone usually leads to–sooner or later–crashing a drone. If you are lucky, you’ll see where it crashes and it won’t be out of reach. If you aren’t lucky, you’ll know where it is, but it will be too high to easily reach. The worst case is when it just falls out of the sky and you aren’t entirely sure where. [Just4funmedia] faced this problem and decided to use some piezo buzzers and an Arduino to solve it.

Yeah, yeah, we know. You don’t really need an Arduino to do this, although it does make it easy to add some flexibility. You can pick two tones that are easy to hear and turn on the buzzers with a spare channel or sense a loss of signal or power.

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Battletech Case Mod Displays Awesome Woodwork, Hides Hacks

May 19, 2016 by Gerrit Coetzee 25 Comments

[S.PiC] has been working on a computer case styled to look like the Vulture mech from Battletech. We’re not sure if his serious faced cat approves or not, but we do.

The case is made from artfully cut plywood. We kind of hope he keeps the wood aesthetic. However, that would be getting dangerously close to steampunk. So perhaps a matching paint job at the end will do. In some of the videos we can how he’s cleverly incorporated the computer’s components into the design of the case. For example, the black mesh on the front actually hides the computer’s power supply intake fan.

The computer inside is a small micro-itx formfactor one. Added as peripherals to it [S.Pic] has pulled out the hacker-electronics-tricks bible. From hand soldered LED grids to repurposed Nokia LCD screens, he has it all. In one video we can even see the turret of the mech rotating under its own power.

It looks like the build still has a few more steps before completion, but it’s already impressive enough to be gladly worth the useful table space consumed on any hacker’s desk. Video after the break.

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Improved Digital Caliper Interfacing, Including 3D Printed Connector

May 17, 2016 by Donald Papp 42 Comments

[MakinStuff] wrote in to let us know about a project he did for new and improved interfacing to the ubiquitous cheap Chinese digital calipers. Interfacing to this common caliper model is well-trod ground, but his project puts everything about interfacing and reading the data in one place along with some improvements: a 3D printed connector that makes mating to the pads much more stable and reliable, a simple interface circuit for translating the logic levels, and an interrupt-driven sample Arduino sketch to read the data. Making the sketch interrupt-driven means the Arduino never sits and waits for input from the calipers, making it easier have the Arduino do other meaningful work at the same time, ultimately making it easier to incorporate into other projects.

The connector has spaces to insert bare wires to use as contacts for the exposed pads inside the calipers. Add a little hot glue and heat shrink, and you’ll never have to fiddle with a hacked-together connection again.

This common caliper model has been hacked and re-purposed in interesting ways. We’ve seen them used as a Digital Read Out (DRO) on a lathe as well as being given the ability to wirelessly log their data over Bluetooth.

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One Dollar Board Targets Students

May 16, 2016 by Al Williams 75 Comments

The Raspberry Pi was made to be inexpensive with an eye toward putting them into schools. But what about programs targeted at teaching embedded programming? There are plenty of fiscally-starved schools all over the world, and it isn’t uncommon for teachers to buy supplies out of their own pockets. What could you do with a board that cost just one dollar?

That’s the idea behind the team promoting the “One Dollar Board” (we don’t know why they didn’t call it a buck board). The idea is to produce a Creative Commons design for a simple microcontroller board that only costs a dollar. You can see a video about the project, below.

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AV Remote Control Teams Arduino With – Visual Basic?

May 15, 2016 by Dan Maloney 33 Comments

A large installed base of powered speakers from a defunct manufacturer and a dwindling supply of working remote controls. Sounds like nightmare fuel for an AV professional – unless you take matters into your own hands and replace the IR remotes with an Arduino and custom software.

From the sound of it, [Steve]’s crew was working on AV gear for a corporate conference room – powered speakers and an LCD projector. It was the speakers that were giving them trouble, or rather the easily broken or lost remotes. Before the last one gave up the ghost, [Steve] captured the IR codes for each button using an Arduino and the IRRemote library. With codes in hand, it was pretty straightforward to get the Nano to send them with an IR LED. But what makes this project unique is that the custom GUI that controls the Arduino was written in the language that everyone loves to hate, Visual Basic. It’s a dirty little secret that lots of corporate shops still depend on VB, and it’s good to see a little love for the much-maligned language for a change. Plus it got the job done.

Want to dive deeper into IR? Maybe this primer on cloning IR remotes with an Arduino will help. And for another project where VB shines, check out this voice controlled RGB LED lamp.

Hackaday Prize Entry: ForEx Display Is A Well Executed Hack

May 12, 2016 by Gerrit Coetzee 16 Comments

[Stefan] works in a place where knowing the exact state of the foreign-exchange market is important to the money making schemes of the operation. Checking an app or a website was too slow and broke him out of his workflow. OS desktop widgets have more or less departed this earth for the moment. The only solution then, was to build a widget for his actual desk.

The brains of the device is a ESP8266 board, some peripherals and a small backlit TFT display. The device can run off battery or from a wall wart. [Stefan] even added some nice features not typically found in hacks like this, such as a photocell that detects the light level and dims the screen accordingly.

The software uses an interesting approach to get the latest times and timezones. Rather than use a chart or service made for the task, he uses an open weather API to do the task. Pretty clever.

The case is 3D printed and sanded. To get the nice finish shown in the picture [Stefan] spray-painted the case afterwards. All put together the device looks great and gives him the desktop widget he desired.

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