When [Charles Ouweland] found himself in need of a DIN connector that had a somewhat unusual pin arrangement, he figured he could fashion his own in less time than it would take to have a replacement shipped to him. In the end it sounds as though it took a lot longer than expected, but given the worldwide situation, we don’t doubt this bespoke connector was still put to work before its eBay counterpart would have arrived.
More importantly, the connector [Charles] produced looks fantastic. If we weren’t told otherwise, we’d have assumed the finished product was commercially produced. Although to be fair, he did have a little help there. The housing and pins themselves were pulled from a sacrificial connector; his primary contribution was the insulating block that holds the pins in their proper position.
So how did he make it? He had considered using a piece of scrap material and just putting the holes in it with a drill press, but he was worried getting the aliment right. Instead, he decided to call his cheap CNC router into service. By routing his design out of copper clad PCB, he was even able to tie the appropriate pins together right in the connector.
Admittedly, we don’t see a lot of hardware that still uses DIN connectors these days. But this tip is certainly worth filing away just in case. You never know when you might find an old piece of hardware that just needs a little TLC to get up and running again. Who knows, you might even find a dumpster full of them.
Unless you’ve spent some time in the industrial electrical field, you might be surprised at the degree of integration involved in the various control panels needed to run factories and the like. Look inside any cabinet almost anywhere in the world, and you’ll be greeted by rows of neat plastic terminal blocks, circuit breakers, signal conditioners, and all manner of computing hardware from programmable logic controllers right on to Raspberry Pis and Arduinos.
A well-crafted industrial control panel can truly be a thing of beauty. But behind all the electrical bits in the cabinet, underneath all the neatly routed and clearly labeled wires, there’s a humble strip of metal that stitches it all together: the DIN rail. How did it come to be, and why is it so ubiquitous?
Continue reading “The DIN Rail And How It Got That Way”
It’s not much of a stretch to say that without nuts and bolts, the world would fall apart. Bolted connections are everywhere, from the frame of your DIY 3D printer to the lug nuts holding the wheels on your car. Though the penalty for failure is certainly higher in the latter than in the former, self-loosening of nuts and bolts is rarely a good thing. Engineers have come up with dozens of ways to make sure the world doesn’t fall apart, and some work better than others. Let’s explore a few of these methods and find out what works, what doesn’t work, and in the process maybe we’ll learn a little about how these fascinating fasteners work.
Continue reading “Nuts And Bolts: Keeping It Tight”
In preparation for Makerfaire, [hwhardsoft] needed to throw together some demos. So they dug deep and produced this unique display.
The display uses two synchronized peristaltic pumps to push water and red paraffin through a tube that switches back over itself in a predictable fashion. As visible in the video after the break, the pumps go at it for a few minutes producing a seemingly random pattern. The pattern coalesces at the end into a short string of text. The text is unfortunately fairly hard to read, even on a contrasting background. Perhaps an application of UV dye could help?
Once the message has been displayed, the water and paraffin drop back into the holding tank as the next message is queued up. The oil and water separate just like expected and a pump at the level of each fluid feeds it back into the system.
We were deeply puzzled at what appeared to be an Arduino mounted on a DIN rail for use in industrial settings, but then discovered that this product is what [hwhardsoft] built the demo to sell. We can see some pretty cool variations on this technique for art displays.
Continue reading “Paraffin Oil And Water Dot Matrix Display”
Many new vehicles come with computers built into the dashboard. They can be very handy with features like GPS navigation, Bluetooth connectivity, and more. Installing a computer into an older car can sometimes be an expensive process, but [Florian] found a way to do it somewhat inexpensively using a Nexus 7 tablet.
The size of the Nexus 7 is roughly the same as a standard vehicle double-din stereo slot. It’s not perfect, but pretty close. [Florian] began by building a proof of concept mounting bracket. This model was built from sections of MDF hot glued and taped together. Plastic double-din mounting brackets were attached the sides of this new rig, allowing it to be installed into the dashboard.
Once [Florian] knew that the mounting bracket was feasible, it was time to think about power. Most in-vehicle devices are powered from the cigarette lighter adapter. [Florian] went a different direction with this build. He started with a cigarette lighter to USB power adapter, but he cut off the actual cigarette lighter plug. He ended up wiring this directly into the 12V line from the stereo’s wiring harness. This meant that the power cord could stay neatly tucked away inside of the dashboard and also leave the cigarette lighter unused.
[Florian] then wanted to replace the MDF frame with something stronger and nicer. He modeled up his idea in Solidworks to make sure the measurements would be perfect. Then the pieces were all laser cut at his local Techshop. Once assembled, the plastic mounting brackets were placed on the sides and the whole unit fit perfectly inside of the double-din slot.
When it comes to features, this van now has it all. The USB hub allows for multiple USB devices to be plugged in, meaning that Nexus only has a single wire for both power and all of the peripherals. Among these peripherals are a USB audio interface, an SD card reader, and a backup camera. There is also a Bluetooth enabled OBD2 reader that can monitor and track the car’s vitals. If this project seems familiar to you, it’s probably because we’ve seen a remarkably similar project in the past.
Here’s a hack centered around something a lot of people have sitting around: a PS/2 keyboard. [serdef] turned a Harry Potter-edition PS/2 into a combination synth keyboard and drum machine and has a nice write-up about it on Hackaday.io.
For communication, he tore up a PS/2 to USB cable to get a female mini DIN connector and wired it to the Nano. He’s using a Dreamblaster S1 synth module to generate sounds, and that sits on a synth shield along with the Nano. The synth can be powered from either the USB or a 9-volt.
Keymapping is done with the Teensy PS/2 keyboard library. [serdef] reused a bunch of code from his bicycle drummer project which also employed the Dreamblaster S1. [serdef] is continually adding features to this project, like a pot for resonance control which lets him shape the waveform like an analog synth. He has posted some handy PS/2 integration code, his synth code, and a KiCad schematic. Demo videos are waiting for you across the link. Continue reading “PS/2 Synth Will Knock You Off Your Broom”
It turns out that the Nexus 7 Android tablet is the perfect size to fit in a double DIN opening. DIN is the form factor of a single CD head unit for an automobile. Many models have room for a double DIN, which is defined as 4″ high by 7″ wide. Once [Meta James] figured out that the dashboard bezel for his Subaru framed the Nexus 7 perfectly he set out to fabricate the mounting system for an in-dash tablet installation.
Unlike a lot of these dashboard tablet installs, [James] didn’t need any Bondo, sanding, or painting to get things to look right. Like we mentioned, the bezel is a perfect fit so his alterations are hidden behind the tablet itself. He removed the stock head unit and ordered a DIN adapter kit to get the black bracket plate seen above. He built an acrylic box the same size as a double DIN head unit, then mounted the plates to the sides and a Nexus 7 case to the front. This holds the tablet in firmly, lets him mount the entire assembly using the factory mounting points, and leaves plenty of room for the cabling that connects the device to the car. Since he already had a hands-free phone system he just uses that to amplify the audio fed to it via Bluetooth.