Simple CNC Gear Production With Arduino

October 10, 2022 by Al Williams 21 Comments

We’ve seen plenty of people 3D printing custom gears over the years, but [Mr Innovative] decided against an additive process for his bespoke component. He ended up using a simple CNC machine that makes use of several components that were either salvaged from a 3D printer or produced on one. Using a small saw blade, the machine cuts gear teeth into some plastic material and — presumably — could cut gears into anything the saw blade was able to slice into, especially if you added a little lubrication, cooling, and dust removal.

If you’ve built a 3D printer, you’ll see a lot of familiar parts. Stepper motors, aluminum extrusion, straight rods, bearing blocks, and rod holders are all used in the build. There’s also a lead screw and the associated components you usually see in a printer’s Z-axis. Naturally, an Arduino drives the whole affair.

The saw blade was custom-made from a washer, grinding an edge and using a 3D printed template to cut teeth in it. We might have been more inclined to use a cut-off wheel from a rotary tool, but this certainly did the trick. An LCD accepts the gear diameter and number of teeth. The stepper rotates the correct number of degrees and another stepper lowers the cutting head which is spinning with a common DC motor.

As impressive as this machine is, the fact remains that a 3D printer can produce more complex designs. For example, a herringbone pattern can help with alignment issues. It has been done many times. You can even use a resin printer, although you might prefer to stick with FDM.

Continue reading “Simple CNC Gear Production With Arduino” →

DIy Arduino FM radio enclosure with the lid off, showing the electronics inside

DIY Arduino Due TEA5767 FM Radio

October 8, 2022 by Dave Walker 10 Comments

Older hackers will remember that a crystal set radio receiver was often one of the first projects attempted. Times have changed, but there’s still something magical about gathering invisible signals from the air and listening to the radio on a homemade receiver. [mircemk] has brought the idea right up to date by building an FM radio with an OLED display, controlled with a rotary encoder.

The design is fairly straightforward, based as it is on another project that [mircemk] found on another site, but the build looks very slick and would take pride of place on any hacker’s workbench. An Arduino Due forms the heart of the project, controlling a TEA5767 module, an SH1106 128×64 pixel OLED display and a rotary encoder. The sound signal is passed through an LM4811 headphone amplifier for private listening, and a PAM8403 Class D audio amplifier for the built-in loudspeaker. The enclosure is made from PVC panels, and accented with colored adhesive tape for style.

It’s easier than ever before to quickly put together projects like this by connecting pre-built modules and downloading code from the Internet, but that doesn’t mean it’s not a worthwhile way to improve your skills and make some useful devices like this one. There are so many resources available to us these days and standing on the shoulders of giants has always been a great way to see farther.

We’ve shown some other radio projects using Arduinos and the TEA5767 IC in the past, such as this one on a tidy custom PCB, and this one built into an old radio case.

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Building A Tessellated NeoPixel Clock

October 1, 2022 by Lewin Day 6 Comments

Anyone can buy a clock, but building your own lets you express your creative flair along the way. [Edison Science Corner] did just that with this neat sci-fi looking design.

The build relies on an Arduino Pro Mini to run the show, paired with a DS3231 real-time clock module. The latter part is of great importance, as without it, the Arduino would not keep accurate time. The 3D printed enclosure looks nondescript from the outside. However, inside, it’s got a neat triangular structure which allows the time to be displayed in that attractive tessellated triangular fashion. There’s a black plastic separator between all the segments which stop unattractive bleed-through and really help with the final effect. The individual triangles are each lit by a NeoPixel LED, which are both addressable and capable of lighting up in RGB colors. It makes for an attractive and colorful display.

If you want to try something more traditional yet challenging, consider whipping up your own 7-segment displays. Video after the break.

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Arduino IDE v2.0 screen with callout tags to identify features

Arduino IDE 2.0 Is Here

September 28, 2022 by Dave Walker 84 Comments

Arduino have released the latest version of their Integrated Development Environment (IDE), Version 2.0 and it is a big step up from the previous release, boasting plenty of new features to help you to develop your code more easily.

As the de-facto way for beginners to get into programming hardware, more experienced users have sometimes complained about what they see as the over-simplistic IDE — even lacking relatively basic features such as autocomplete. The new version provides this, and much more besides. Continue reading “Arduino IDE 2.0 Is Here” →

Robotic Platform Is Open Sourced And User Friendly

September 26, 2022 by Bryan Cockfield 9 Comments

Having a 3D printer or a CNC machine available for projects is almost like magic. Designing parts in software and having them appear on the workbench is definitely a luxury. But for a lot of us, these tools aren’t easily available and projects that use them can be out-of-reach. That’s why one of the major design goals of this robotics platform was to use as many off-the-shelf components as possible.

The robot is called the OpenScout and, as its name implies, intends to be a fully open-source robotics platform for a wide range of use cases. It uses readily-available aluminum extrusion as a frame, which bolts together without any other specialized tools like welders. The body of the robot is articulating, helping it navigate uneven terrain outdoors. The specifications also call for using an Arduino to drive the robot, although there is plenty of space in the robot body to house any robotics platform you happen to have on hand.

For anyone looking to get right into the useful work of what robots can do, rather than spending time building up a platform from scratch, this is an excellent project. It’s straightforward and easy to build without many specialized tools. The unique articulating body design should make it effective in plenty of environments. If you do have a 3D printer, though, that opens up a lot of options for robotics platforms.

Trojans Can Lurk Inside AVR Bootloaders

September 21, 2022 by Lewin Day 52 Comments

If there’s one thing we’ve learned over the years, it’s that if it’s got a silicon chip inside, it could be carrying a virus. Research by one group focused on hiding a trojan inside an AVR Arduino bootloader, proving even our little hobbyist microcontrollers aren’t safe.

The specific aim of the research was to hide a trojan inside the bootloader of an AVR chip itself. This would allow the trojan to remain present on something like a 3D printer even if the main firmware itself was reinstalled. The trojan would still be able to have an effect on the printer’s performance from its dastardly hiding place, but would be more difficult to notice and remove.

The target of the work was the ATmega328P, commonly used in 3D printers, in particular those using the Marlin firmware. For the full technical details, you can dive in and read the research paper for yourself. In basic terms, though, the modified bootloader was able to use the chip’s IVSEL register to allow bootloader execution after boot via interrupt. When an interrupt is called, execution passes to the trojan-infected bootloader’s special code, before then returning to the program’s own interrupt to avoid raising suspicion. The trojan can also execute after the program’s interrupt code too, increasing the flexibility of the attack. Continue reading “Trojans Can Lurk Inside AVR Bootloaders” →

Arduino Nano Powers Reverse Polish Notation Calculator

September 12, 2022 by Jonathan Bennett 51 Comments

There’s something about Reverse Polish Notation (RPN) and the calculators that use it. It calls to mind a time when a calculator was a serious tool, and not just a throwaway toy. Created in the legacy of such calculators by HP and Texas Instruments, [Simon Boak] shows off his SB116, sporting an Arduino Nano under the hood. It’s a fully custom design, with a hand-built metal case, a custom PCB for the keyboard, and a tiny OLED display for maximum retro green goodness.

The impetus for this build was to replace a particular calculator, a well-used TI Programmer, that’s useful for working with 6502 assembly. The SB116 supports binary, octal, decimal, and hex; and boasts some downright useful functions — AND, NOT, OR, XOR, and bitshifts. The source code is available, but you’re on your own for the case and keyboard. And for maximized retro faux-nostalgia, [Simon] designed a box that would have looked right at home on an 80s store shelf.