Reverse Engineering The Charge Pump Of An 8086 Microprocessor

July 31, 2020 by Dan Maloney 17 Comments

You’d think that the 8086 microprocessor, a 40-year-old chip with a mere 29,000 transistors on board that kicked off the 16-bit PC revolution, would have no more tales left to tell. But as [Ken Shirriff] discovered, reverse engineering the chip from die photos reveals some hidden depths.

The focus of [Ken]’s exploration of the venerable chip is the charge pump, a circuit that he explains was used to provide a bias voltage across the substrate of the chip. Early chips generally took this -5 volt bias voltage from a pin, which meant designers had to provide a bipolar power supply. To reduce the engineering effort needed to incorporate the 8086 into designs, Intel opted for an on-board charge pump to generate the bias voltage. The circuit consists of a ring oscillator made from a trio of inverters, a pair of transistors, and some diodes to act as check valves. By alternately charging a capacitor and switching its polarity relative to the substrate, the needed -5 volt bias is created.

Given the circuit required, it was pretty easy for [Ken] to locate it on the die. The charge pump takes up a relatively huge amount of die space, which speaks to the engineering decisions Intel made when deciding to include it. [Ken] drills down to a very low level on the circuit, with fascinating details on how the MOSFETs were constructed, and why eight transistors were used instead of two diodes. As usual, his die photos are top quality, as are his explanations of what’s going on down inside the silicon.

If you’re somehow just stumbling upon [Ken]’s body of work, you’re in for a real treat. To get you started, you’ll want to check out how he found pi baked into the silicon of the 8087 coprocessor, or perhaps his die-level exploration of different Game Boy audio chips.

Ultracapacitors Might Have Bad Fruity Smell

July 29, 2020 by Al Williams 21 Comments

You might think the smell of an electrolytic capacitor boiling out is bad, but if scientists from the University of Sydney have their way, that might be nothing. They’ve devised an ultracapacitor — that uses biomass from the stinky durian fruit along with jackfruit. We assume the capacitors don’t stink in normal use, but we wouldn’t want to overload one and let the smoke out.

One of the things we found interesting about this is that the process seemed like something you might be able to reproduce in a garage. Sure, there were a few exotic steps like using a vacuum oven and a furnace with nitrogen, and you’d need some ability to handle chemicals like vinylidene fluoride. However, the hacker community has found ways to create lots of things with common tools, and we would imagine creating aerogels from some fruit ought not be out of reach.

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Unrolling The Mystery Inside An Aluminum Electrolytic Capacitor

July 1, 2020 by Roger Cheng 4 Comments

When we remove the enclosure of modern electronics, we see a lot of little silvery cylinders wrapped with heat shrink plastic. These aluminum electrolytic capacitors are common residents on circuit boards. We may have cut one open to satisfy our curiosity of what’s inside, but that doesn’t necessarily mean we understood everything we saw. For a more detailed guided tour, follow [TubeTime]’s informative illustrated Twitter thread.

Electronics beginners are taught the basic canonical capacitor: two metal plates and an insulator separating them. This is enough to understand the theory of capacitor operation, but there were hints the real world is not quite that simple. We don’t even need to disassemble an electrolytic capacitor to get our first hint: these cylinders have markings to indicate polarity, differentiating them from the basic capacitor which is symmetric and indifferent to polarity. Once taken apart and unrolled, we would find two thin aluminum foils separated by a sheet of paper. It would be tempting to decide the foil were our two plates and the paper is our insulator, except for the fact those two metal plates are different sizes further deviating from the basic capacitor.

Electronics veterans know the conductor–insulator–conductor pattern is not foil–paper–foil, but actually foil–oxide–electrolyte. But there is more to [TubeTime]’s tour than this answer, which includes pictures of industrial machinery, a side adventure in electrolytic chemistry using a tiny glass beaker, concluding with links to more information. And once armed with knowledge, we can better understand why electrolytic capacitors don’t necessarily need to be replaced in old equipment and appreciate them within the larger history of capacitors context.

Swap Your Microwave For A High Voltage Stereo

May 30, 2020 by Bryan Cockfield 31 Comments

When building a new project, common wisdom suggests to avoid “reinventing the wheel”, or doing something simple from scratch that’s easily available already. However, if you can build a high-voltage wheel, so to speak, it might be fun just to see what happens. [Dan] decided to reinvent not the wheel, but the speaker, and instead of any conventional build he decided to make one with parts from a microwave and over 6,000 volts.

The circuit he constructed works essentially like a Tesla coil with a modulated audio signal as an input. The build uses the high voltage transformer from the microwave too, which steps the 240 V input up to around 6 kV. To modulate that kind of voltage, [Dan] sends the audio signal through a GU81M vacuum tube with the support of a fleet of high voltage capacitors. The antenna connected to the magnetron does tend to catch on fire somewhere in the middle of each song, so it’s not the safest device around even if the high voltage can be handled properly, but it does work better than expected as a speaker.

If you want a high-voltage speaker that (probably) won’t burn your house down, though, it might be best to stick to a typical Tesla coil. No promises though, since working with high voltages typically doesn’t come with safety guarantees.

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Link Coupling Antenna Tuner Wordless Workshop

March 15, 2020 by Al Williams 13 Comments

Remember “Wordless Workshop” in Popular Science? [Roy Doty] illustrated a household problem and the solution for it cobbled up in the main character’s garage workshop. We wonder what [Roy] would have done with YouTube? Maybe something like the video from [VE2TAE] and [VE2AEV] showing their link coupling antenna tuning build. You can watch the video after the break, and if you aren’t a fan of Jazz, you can mute the volume.

Like [Doty’s] cartoons, the video presumes you are going to have your own idea about dimensions and component values to fit your needs. But the construction is beautiful in its own right. The tubing wound into giant coils is impressive and brings back memories of the old days. However, the construction of the variable capacitors really got us excited. Big air variable caps may be hard to find, but the video makes them look easy to make.

A couple of nice looking knobs and panel meters make for a great looking tuner. With that spacing, we imagine it would handle full legal power without any difficulty at all. If you want to learn more about this type of tuner, [VK1OD] had a great page about it which seems to be defunct now. But the Internet Archive comes to our rescue, as usual.

The design is quite old, so even a 1934 copy of “Radio” can explain it (look on page 6). If you want to see a more wordy example of making variable capacitors — although they are smaller, the same principles apply — [N4DFP] has a good write up for that.

Of course, these days, most people expect their antenna tuning to be automatic. With some Lego, though, you could refit your manual one, if you like.

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Hybrid Supercapacitors Are — Well — Super

March 14, 2020 by Al Williams 39 Comments

Kurt.energy is promoting a new line of hybrid supercapacitors. By itself, that wouldn’t be very newsworthy, but the company claims these graphene-based supercapacitors merge the best features of both supercapacitors and lithium-ion batteries. Based on technology from a company called Shenzhen Toomen New Energy, the capacitors are optimized for either high energy or high power. They can reportedly charge and discharge 10-20 times faster than lithium-ion batteries. Of course, we’ve heard wild claims surrounding graphene capacitors before and, so far, they haven’t seemed very credible.

In addition to high performance, the company claims the capacitors are safe from overcharging, short circuit, and other safety issues that plague batteries. The devices are said to operate — including charging — from -40C to 80C. You can see a video from the company, below.

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