[Jon] wanted to keep track of his home power use, but didn’t want to have to push his data up to some cloud service that’s just going to leave him high and dry in the future. So he went completely DIY.
This simple and sweet build is now in its third revision, and the refinements show. A first prototype was nothing more than an ESP32 with a screen and some current transformer (CT) sensors to read the current flowing in the wires in his breaker box. The next version added a PCB and a color screen, and the most recent version swapped up to eInk and a nice local power supply, all sized to fit a nice clear power box.
What’s really cute about this design is the use of standard phono headphone jacks to plug the CT sensors into, and the overall sweet combination of a local display and interactivity with [Jon]’s ESPHome-based home automation setup. This design isn’t super complicated, but it doesn’t need to be. It has one job, and it does it nicely. What more do you want?
If you’re interested in getting into ESPHome and/or home automation, check out this great ESPHome resource. It’s probably a lot easier than you think, and you can build your system out one module at a time. If you’re like us, once you get started, you’ll find it hard to stop until everything falls under your watchful eyes, if not your control.
Portable air conditioning units are a great way to cool off a space during the hot summer months, but they require some place to blow the heat they’ve removed from your room. [VincentMakes] got a portable AC unit for his home, but he found that the place he wanted to put it was too far from the only window he could use to dump the hot air. Having too long of a duct on the hot air exhaust increases the back pressure on the fan which could cause it to prematurely fail, so [Vincent] used an extractor fan to automatically give is AC unit’s exhaust a boost on its way to the window.
Because his AC can operate at low, medium, and high speeds, he chose an extractor fan that also supported multiple speeds and took care to match the airflow of the AC and extractor fan to avoid putting too much strain on either fan. He designed a system to automatically set the speed of the boosting fan to match that of the AC using a Hall effect current sensor to measure the AC unit’s power draw and an Arduino Nano for control. A custom PCB interfaces the Nano to the Hall Sensor and control relays, and we have to applaud [Vincent] for keeping the +5V DC and 230V AC far, far away from each other. In addition to this fine electronics work, [Vincent] also built an enclosure for the fan controller that allows the fan to be mounted on top at an angle, which helps avoid having hard bends in the exhaust duct.
Laundry. It’s one of life’s inescapable cycles, but at least we have machines now. The downside of this innovation is that since we no longer monitor every step — the rock-beating, the river-rinsing, the line-hanging and -retrieving — the pain of laundry has evolved into the monotony of monitoring the robots’ work.
Each machine has a little Hall effect-sensing module that’s carefully zip-tied around its power cable. The signal from these three-wire boards goes high when the machine is running and low when it’s not. At the beginning of the load, the launderer simply presses their assigned button on the control box, and the ESP32 inside takes care of the rest.
Having a good LCR meter was something which [Adil] had wanted for his personal lab, so as any good university student (and former Hackaday contributor) does, he ended up building his own. Using a Nucleo-F446RE board for the MCU side and a custom PCB for the side that does the actual measuring, he created a meter that reportedly comes pretty close to commercial meters, and for the low price of £55.
Running through some of the theory behind the design as well some design choices, the resulting product is then presented. The choice to not using a standard current shunt, but instead a transimpedance amplifier (TIA) is explained as well. Unfortunately there are no schematics or source code, and the text is somewhat unclear on some points, failing to explain some acronyms that’d make it hard for someone who is not active in this field to understand the full design.
We hope that [Adil] can address those points and provide design files and source code, as it does look like a very interesting project!
The sort of pumps used in the filtration systems of fountains and swimming pools don’t take kindly to running dry. So putting such a pump on a simple timer to run while you’re away comes with a certain level of risk: if the pump runs out of water while you’re gone, you might come home to a melted mess. One possible solution is a float sensor to detect the water level in whatever you’re trying to pump, but that can get complicated when you’re talking about something as large as a pool.
As [Luc] explains in the project write-up, simply monitoring the pump’s peak current could work, but it would be less reliable. The problem is that different motors have different current consumptions, so unless you calibrated the controller to the specific load it’s protecting, you could get false readings. But the relationship between current and voltage should remain fairly consistent between different motors.
The controller is powered by a Arduino Nano and uses a ACS712 current sensor to take phase measurements. Since he had the ability to toggle the pump on and off with a relay attached to the Arduino, [Luc] decided to add in a few other features. The addition of a DS1307 Real Time Clock means the pump can be run on a schedule, and an HC-05 Bluetooth module lets him monitor the whole system from his smartphone with an Android application he developed.
Since the theme of this year’s Hackaday Prize is designing a product rather than a one-off build, judges will be looking for exactly the sort of forward thinking that [Luc] has demonstrated here. As the controller is currently a mass of individual modules held inside a waterproof enclosure, the next steps for this project will likely be the finalization of the hardware design and the production of a custom PCB.
Current. Too little of it, and you can’t get where you’re going, too much and your hardware’s on fire. In many projects, it’s desirable to know just how much current is being drawn, and even more desirable to limit it to avoid catastrophic destruction. The humble current shunt is an excellent way to do just that.
To understand current, it’s important to understand Ohm’s Law, which defines the relationship between current, voltage, and resistance. If we know two out of the three, we can calculate the unknown. This is the underlying principle behind the current shunt. A current flows through a resistor, and the voltage drop across the resistor is measured. If the resistance also is known, the current can be calculated with the equation I=V/R.
This simple fact can be used to great effect. As an example, consider a microcontroller used to control a DC motor with a transistor controlled by a PWM output. A known resistance is placed inline with the motor and, the voltage drop across it measured with the onboard analog-to-digital converter. With a few lines of code, it’s simple for the microcontroller to calculate the current flowing to the motor. Armed with this knowledge, code can be crafted to limit the motor current draw for such purposes as avoiding overheating the motor, or to protect the drive transistors from failure.
In fact, such strategies can be used in a wide variety of applications. In microcontroller projects you can measure as many currents as you have spare ADC channels and time. Whether you’re driving high power LEDs or trying to build protection into a power supply, current shunts are key to doing this.
If like us you live in mortal fear of someone breaking into your house when you’re on vacation and starting a dryer fire while doing laundry, this full-featured IoT laundry room monitor is for you. And there’s a school bus. But don’t ask about the school bus.
In what [seasider1960] describes as “a classic case of scope creep,” there’s very little about laundry room goings on that escapes the notice of this nicely executed project. It started as a water sensor to prevent a repeat of a leak that resulted in some downstairs damage. But once you get going, why not go too far? [seasider1960] added current sensing to know when the washer and dryer are operating, as well as to tote up power usage. A temperature sensor watches the dryer vent and warns against the potential for the aforementioned tragedy by sounding an obnoxious local alarm — that’s where the school bus comes in. The whole system is also linked into Blynk for IoT monitoring, with an equally obnoxious alarm you can hear in the video below. Oh, and there are buttons for testing each alarm and for making an Internet note to reorder laundry supplies.
We’ve seen a spate of laundry monitoring projects lately, all of which have their relative merits. But you’ve got to like the fit and finish of [seasider1960]’s build. The stainless face plate and in-wall mount makes for a sleek, professional appearance which is fitting with the scope-creepy nature of the build.