We are all used to the op-amp, as a little black box from which we can derive an astonishingly useful range of circuit functions. But of course within it lurks a transistor circuit on a chip, and understanding the operation of that circuit can give us insights into the op-amp itself. It’s a subject [IMSAI Guy] has tackled during the lockdown, recording a set of videos explaining a simple discrete-component op-amp.
He starts with the current source, a simple circuit of two diodes, a resistor, and a transistor that sets the bias for the two-transistor differential amplifier. This is followed by a look at the output driver, and we would expect that shortly to come will be a video on the output itself. Start the series with the first episode, which we’ve placed below the break.
While most of us are content to buy the chips we need to build our projects, there’s a small group of hackers more interested in making the chips themselves. What it takes the big guys a billion-dollar fab to accomplish, these hobbyists are doing with second-hand equipment, chemicals found in roach killers and rust removers, and a lot of determination to do what no DIYer has done before.
Sam Zeloof is one of this dedicated band, and we’ve been following his progress for years. While he was still in high school, he turned the family garage into a physics lab and turned out his first simple diodes. Later came a MOSFET, and eventually the Z1, a dual-differential amp chip that is the first IC produced by a hobbyist using photolithography.
Sam just completed his first year at Carnegie-Mellon, and he’s agreed to take some precious summer vacation time to host the Hack Chat. Join us as we learn all about the Z1, find out what improvements he’s made to his process, and see what’s next for him both at college and in his own lab.
Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
If you’ve ever wondered why an op amp has the little plus and minus symbols on it, its because at the heart of it, the device is a differential amplifier. The problem is that — ideally, at least — it has infinite gain so it works like a comparator and that’s not what you usually want. So we put resistors around the thing to constrain it and get useful amplification out of it. [Stephen Mendes] does the analysis for you about how the standard configuration for a differential amplifier works. He assumes you know the stock formulae for the inverting and non-inverting amplifier configurations and uses superposition.
[Stephen] mentions that’s the easiest way to do it and then goes on to do it sort of how we would do it as a check. We think that’s the easier method, but maybe its a matter of preference. Either way, you get the right answer.
Going from idea to one-off widget is one thing; engineering the widget into a marketable product is quite another. So sometimes it’s instructive to take an in-depth look at a project that was designed from the get-go to be a consumer product, like this power indicating wall outlet cover plate. The fact that it’s a pretty cool project helps too.
Although [Vitaliy] has been working on this project for a while, he only recently tipped us off to it, and we’re glad he did because there’s a lot to learn here. His goal was to build a replacement cover for a standard North American power outlet that indicates how much power is being used by whatever is plugged into it. He set constraints that included having everything fit into the familiar outlet cover form factor, as well as to not require any modification to the existing outlet or rewiring, so that a consumer can just remove the old cover and put on the new one. Given the extremely limited space inside an outlet cover, these were significant challenges, but [Vitaliy] found a way. Current is sensed with two inductors positioned to sense magnetic flux within the outlet, amplified by a differential amp, and power use is calculated by an ATmega328 for display on 10 LEDs. Power for the electronics is tapped right from the outlet wiring terminals by spring clips, and everything fits neatly inside the cover.
It’s a great design, but not without issues. We look forward to seeing [Vitaliy] tackle those problems and bring this to market. For more on what it takes to turn a project into a product, check out our own [Lewin Day]’s story of bringing a guitar effects pedal to market.
Maybe you are familiar with the op-amp as an extremely versatile component, and you know how to quickly construct a huge variety of circuits with one. Maybe you even have a favorite op-amp or two for different applications, covering many possible niches. Standard circuits such as an inverting amplifier are your bread and butter, and the formula gain=-Rf/Ri is tattooed on your forearm.
But you can know how to use op-amps without really knowing how they work. Have you ever peered under the hood of an op-amp to find out what’s going on in there? Would you like to? Let’s take a simple device and examine it, piece by piece.