DIY Filtered Positive Pressure Suit Shows Fine Workmanship

July 3, 2020 by Donald Papp 19 Comments

[Andrew]’s Air filtering unit & positive pressure supply might look like something off the set of Ghostbusters, but it’s an experiment in making a makeshift (but feasible) positive pressure suit. The idea is to provide an excess of filtered air to what is essentially an inflatable soft helmet. The wearer can breathe filtered air while the positive pressure means nothing else gets in. It’s definitely an involved build that uses some specific hardware he had on hand, but the workmanship is great and shows some thoughtful design elements.

The unit has three stacked filters that can be easily swapped. The first stage is medical mask material, intended to catch most large particles, which is supported by a honeycomb frame. The next filter is an off-the-shelf HEPA filter sealed with a gasket; these are available in a wide variety of sizes and shapes so [Andrew] selected one that was a good fit. The third and final stage is an activated carbon filter that, like the first stage, is supported by a honeycomb frame. The idea is that air that makes it through all three filters is safe (or at least safer) to breathe. There isn’t any need for the helmet part to be leakproof, because the positive pressure relative to the environment means nothing gets in.

Air is sucked through the filters and moved to the helmet by an HP BLc7000 server fan unit, which he had on hand but are also readily available on eBay. These fan units are capable of shoveling a surprising amount of air, if one doesn’t mind a surprising amount of noise in the process, so while stacked filter stages certainly impede airflow, the fan unit handles it easily. The BLc7000 isn’t a simple DC motor and requires a driver, so for reference [Andrew] has a short YouTube video of how the fan works and acts.

All the 3D models and design files are available online should anyone wish to take a closer look. It’s certainly a neat experiment in making a filtered positive pressure supply and head cover with materials that are fairly common. If [Andrew] ever wants to move to a whole-body suit, maybe repurpose an old Halloween costume into a serviceable positive pressure suit.

A True 4K Projector From Scrap EBay Components

June 22, 2020 by Danie Conradie 44 Comments

Cinemas all over the world have become no-go zones with COVID-19 around, but watching the latest blockbuster on the small screen at home is simply not the same. You could bring the big screen home, but buying a quality projector is going to set you back a small pile of cash. Fortunately [Matt] from [DIY Perks] has an alternative for us, demonstrating how to build your own true 4K projector with parts bought off eBay, for a fraction of the price.

The core of the projector is a small 4K LCD panel, which is from a modified Sony smartphone. [Matt] disassembled the phone, removed the backlight from the LCD, which leaves it semi-transparent, and mounted it at a right angle to the rest of the phone body. The battery was also replaced with a voltage regulator to simulate a full battery. To create a practical projector, a much brighter backlight is needed. [Matt] used a 100W 10 mm diameter LED for this purpose. The LED needs some serious cooling to prevent it from burning itself out, and a large CPU cooler does the job perfectly. Two Fresnel lenses in series are used to turn the diverging light from the LED into a converging light source to pass through the LCD. An old 135 mm large format camera lens is placed at the focal point of light to act as a projection lens. The entire assembly is mounted on a vertical frame of threaded rods, nuts, and aluminium plates. [Matt] also used these threaded rods with GT2 pulleys to create a simple but effective moving platform for the projection lens that allows the focus of the projected image to be adjusted. The frame is topped off by a 45-degree mirror to project the image against a wall instead of the roof, and the frame is covered with aluminium panels.

The video after the break goes into incredible detail on how projector functions and how to build your own down. It definitely looks like a doable build for most hackers. [Matt] will also be releasing a complete PDF build guide in the next few weeks. Continue reading “A True 4K Projector From Scrap EBay Components” →

Gigatron Hack Chat

June 22, 2020 by Dan Maloney 6 Comments

Join us on Wednesday, June 24 at noon Pacific for the Gigatron Hack Chat with Walter Belgers!

There was a time when if you wanted a computer, you had to build it. And not by ordering parts from Amazon and plugging everything together in a case — you had to buy chips, solder or wire-wrap everything, and tinker endlessly. The process was slow, painful, and expensive, but in the end, you had a completely unique machine that you knew inside out because you put every bit of it together.

In some ways, it’s good that those days are gone. Being able to throw a cheap, standardized commodity PC at a problem is incredibly powerful, but that machine will have all the charm of a rubber doorstop and no soul at all. Luckily for those looking to get back a little of the early days of the computer revolution or those that missed them entirely, there are alternatives like the Gigatron. Billed as a “minimalistic retro computer,” the Gigatron is a kit that takes the builder back even further in time than the early computer revolution since it lacks a microprocessor. All the logic of the 8-bit computer is built up from discrete 7400-series TTL chips.

The Gigatron is the brainchild of Marcel van Kervinck and Walter Belgers. Tragically, Marcel recently passed away, but Walter is carrying the Gigatron torch forward and leading a thriving community of TTL-computer aficionados as they extend and enhance what their little home-built machines can do. Walter will stop by the Hack Chat to talk all things Gigatron, and answer your questions about how this improbably popular machine came to be.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 24 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
Continue reading “Gigatron Hack Chat” →

Simple Sprite Routines Ease Handheld Gaming DIY

May 26, 2020 by Donald Papp 2 Comments

Making your own handheld games is made much easier with [David Johnson-Davies’] simple sprite routines for the Adafruit PyBadge and PyGamer boards. Sprites can be thought of as small, fixed-size graphical objects that are drawn, erased, moved, and checked for collision with other screen elements.

xorSprite() plots an 8×8 sprite, moveSprite() moves a given sprite by one pixel without any flicker, and hitSprite() checks a sprite for collision with any screen elements in a given color. That is all it takes to implement a simple game, and [David] makes them easy to use, even providing a demo program in the form of the rolling ball maze shown here.

These routines work out-of-the-box with the PyBadge and PyGamer, but should be easy to adapt to any TFT display based on the ST7735 controller. The PyGamer is the board shown here, but you can see the PyBadge as it was used to create an MQTT-enabled conference badge.

If you really want to take a trip down the rabbit hole of sprite-based gaming graphics, you simply can’t miss hearing about the system [Sprite_TM] built into the FPGA Game Boy badge.

Conduit, Birdhouse, And Skateboard Become Giant Pen Plotter

May 23, 2020 by Elliot Williams 3 Comments

If you think you need fancy parts to build a giant robot drawing machine, think again! [Cory Collins] shows you how he built his Big-Ass Wall Plotter v.2 out of stuff around the house or the hardware store, including electrical conduit, gang boxes, scrap wood, and skateboard bearings, alongside the necessary stepper motors, drivers, and timing belt. (You should consider having this trio of parts on hand as well, in our opinion.) With a span of 48″ (1.2 m) on a side, you probably don’t have paper that’s this big.

And while the construction is definitely rough-and-ready, there are a ton of details that turn this pile of parts into a beautifully working machine in short order. For instance, making the rails out of electrical conduit has a few advantages. Of course it’s cheap and strong, but the availability of off-the-shelf flanges makes assembly and disassembly easy. It also hangs neatly on the wall courtesy of some rubber cuphooks.

Note also the use of zip-tie belt tensioners: a simple and effective solution that we heartily endorse. [Corey] makes good use of custom 3D printed parts where they matter, like the compliant pen holder and linear mechanism for the z-axis, but most of the mechanical accuracy is courtesy of wooden shims and metal strapping.

[Corey] uses the machine to make patterns for his paper sculptures that are worth a look in their own right, and you can see the machine in action, sped up significantly, in the video below. This is the perfect project if you have a DIY eggbot that’s out of commission post-Easter: it reuses all the same parts, just on a vastly different scale. Heck, [Corey] even uses the same Inkscape Gcodetools extension as we did in that project. Now you know what we’re up to this weekend.

Can’t get enough pen plotters? Check out this one that lets you write whatever you want!

Continue reading “Conduit, Birdhouse, And Skateboard Become Giant Pen Plotter” →

Spherical Quadruped Arduino Robot

May 21, 2020 by Orlando Hoilett 9 Comments

[Greg06] started learning electronics the same way most of us did: buy a few kits, read a few tutorials, and try your hardest to put a few things together. Sound familiar? After a while, you noticed your skills started increasing, and your comfort level with different projects improved as well. Eventually, you try your hand at making your own custom projects and publishing your own tutorials.

Few are lucky to have a first-project as elaborate as [Greg06’s] quadruped robot. We don’t know about you, but for some of us, we were satisfied with blinking two LEDs instead of just one.

[Greg06’s] robot has a quadruped based, housed within a 3D printed spherical body. The legs are retractable and are actuated by tiny servo motors inside the body. [Greg06] even included an ultrasonic distance sensor for the obstacle avoidance mechanism. Honestly, if it weren’t for the ultrasonic distance sensor protruding from the spherical body, you might think that the entire robot was just a little Wiffle ball. This reminds us of another design we’ve seen before.

If that weren’t enough, the spherical head can rotate, widening the range of the ultrasonic distance sensor and obstacle avoidance mechanism. This is accomplished by attaching another servo motor to the head.

Pretty neat design if you ask us. Definitely one of the coolest quadrupeds we’ve seen.

Three-Dollar Router Rebooter Has One Job

May 6, 2020 by Donald Papp 76 Comments

Sometimes connectivity problems go away by power cycling a router. It’s a simple but inconvenient solution to a problem that shouldn’t exist, but that didn’t stop [Mike Diamond] from automating it for a few bucks in parts. The three-dollar router rebooter may be a simple device with only one job, but it’s well documented and worth a look.

The device is an ESP8266 board configured to try to reach Google periodically via the local wireless network. If Google cannot be reached, the board assumes a reboot is needed and disconnects the 12 V power supply from the router by using a relay. Then, after a delay, power is re-connected and all of one’s problems are over until the next time it happens. [Mike] used a relay module that has built-in screw terminals and a socket for the ESP8266-01, so it looks like the whole device can be put together without soldering a thing.

While the code for making this happen may sound trivial, [Mike] nevertheless delves into documenting it. It makes a great example of how to implement a simple event-driven finite state machine in a way that’s clear and concise. By structuring the code so that there is a finite number of specific states the device can be in (router power on, router power off, and testing connection) and by defining exactly how and when the device switches between those states, operation and troubleshooting becomes a much more manageable job. Another great example is this IoT Garage Door Opener project. If you’re programming devices that interface to physical things, these techniques are definitely good practice.