Disney Builds Autonomous Graffiti Drone

October 13, 2018 by Richard Baguley 31 Comments

Ever seen a bit of graffiti in a strange location and wondered how the graffiti artist got up there? It might have been a drone rather than an athletic teen. Disney research has just published an interesting research paper that describes the PaintCopter: an autonomous drone fitted with a can of spray paint on a pan-tilt arm. It’s more than just sticking a paint can on a stick, though: they built a system that can scan a 3D surface then calculate how to paint a design on it, and then do it autonomously. The idea is that they want to use this to paint difficult-to-reach bits of theme parks, or to add seasonal decorations without sending someone up a ladder.

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Drone + Ground Penetrating Radar = Mine Detector?

October 12, 2018 by Richard Baguley 30 Comments

Most civilized nations ban the use of landmines because they kill indiscriminately, and for years after they are planted. However, they are still used in many places around the world, and people are still left trying to find better ways to find and remove them. This group is looking at an interesting new approach: using ground-penetrating radar from a drone [PDF link]. The idea is that you send out a radio signal, which penetrates into the ground and bounces off any objects in there. By analyzing the reflected signal, so the theory goes, you can see objects underground. Of course, it gets a bit more complicated than that (especially when signals get reflected by the surface and other objects), but it’s a well-established technique even though this is the first time we’ve seen it mounted on a drone. It’s a great idea: the drone allows you to have the transmitting and receiving antennas separated with both mounted on pole extensions, meaning that the radio platform can move. Combined with a pre-planned flight, and we’re looking at a system that can fly over an area, scan what is under the ground, and store the data for analysis.

[Via RTL-SDR]

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Will Drones And Planes Be Treated As Equals By FAA?

October 8, 2018 by Tom Nardi 87 Comments

Soon, perhaps even by the time you read this, the rules for flying remote-controlled aircraft in the United States will be very different. The Federal Aviation Authority (FAA) is pushing hard to repeal Section 336, which states that small remote-controlled aircraft as used for hobby and educational purposes aren’t under FAA jurisdiction. Despite assurances that the FAA will work towards implementing waivers for hobbyists, critics worry that in the worst case the repeal of Section 336 might mean that remote control pilots and their craft may be held to the same standards as their human-carrying counterparts.

Section 336 has already been used to shoot down the FAA’s ill-conceived attempt to get RC pilots to register themselves and their craft, so it’s little surprise they’re eager to get rid of it. But they aren’t alone. The Commercial Drone Alliance, a non-profit association dedicated to supporting enterprise use of Unmanned Aerial Systems (UAS), expressed their support for repealing Section 336 in a June press release:

Basic ‘rules of the road’ are needed to manage all this new air traffic. That is why the Commercial Drone Alliance is today calling on Congress to repeal Section 336 of the FAA Modernization and Reform Act of 2012, and include new language in the 2018 FAA Reauthorization Act to enable the FAA to regulate UAS and the National Airspace in a common sense way.

With both the industry and the FAA both pushing lawmakers to revamp the rules governing small remote-controlled aircraft, things aren’t looking good for the hobbyists who operate them. It seems likely those among us with a penchant for airborne hacking will be forced to fall in line. But what happens then?

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The Carbon Fiber Construction Of Large Propellers

October 6, 2018 by Brian Benchoff 11 Comments

Props for your little RC airplane or drone are effectively consumables. They’re made of plastic, they’re cheap, and you’re going to break a lot of them. When you start swinging something larger than 12 inches or so, things start getting expensive. If you’re building gigantic octocopters or big RC planes, those props start adding up. You might not think you can build your own gigantic carbon fiber propellers, but [Tech Ingredients] is here to prove you wrong with an incredible video demonstration of the construction of large propellers

The key ideas behind the build are laid out in a video demonstration for building a single prop. The base begins with a CNC wire cut foam air foil. This foam airfoil is first modified for the attachment point by cutting a plug out of the root of the airfoil which is filled with epoxy.

With the skeleton of the airfoil complete, the build then moves on to laminating the foam core with carbon fiber. The epoxy itself is West Systems Pro-Set laminating epoxy, although we suspect the ubiquitous West Systems epoxy used for all those live-edge ‘river’ coffee tables will also work as well. This epoxy is spread out on a table, the carbon fiber laid over it, and a second layer of carbon fiber (check ‘yo biases!) laid over that. This is wrapped around the foam core, then cured with an electric heating pad.

Of course, this is only a demonstration of making a single blade for a prop. The next trick is turning that single blade into a propeller. This is done with a cleverly machined hub, attached through that epoxy plug placed in the foam core. The results are just as good as any large prop you could buy, and this has the added benefit of being something you made, not bought.

This is really a master class in composite construction, and well worth an hour’s of YouTube viewing. You can check out the intro video below.

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Keep ‘Em Flying With This Monster DIY Battery

October 3, 2018 by Tom Nardi 21 Comments

If you’ve spent an afternoon at the sticks of a remote-controlled aircraft, you’re probably well aware of the great limiter for such exploits: battery life. In the days when most RC aircraft were gas powered it was easy to cart along some extra fuel to keep the good times rolling, but now that everything except big scale models are using electric motors, RC pilots are looking for better ways to charge their batteries in the field.

Though it might seem counter-intuitive, [Adam Pyschny] is of the opinion that the best way to keep his quadcopter batteries charged is to simply use another, much bigger, battery. Rather than mess around with inverters or generators, he can simply use a DC-to-DC battery charger and his huge custom-built battery pack to keep flying.

The pack contains 36 Samsung INR18650-35E 3500mAh cells, which gives it a total capacity of 454Wh. At 1965 grams (4.3 lbs) the pack isn’t exactly a featherweight, but it’s significantly lighter than carting a small generator or even a lead-acid battery to the field.

[Adam] designed a slick case in FreeCAD and printed it in Minadax ASA-X filament, which is specifically designed for outdoor use. A particularly nice detail in the case is that the balance connector (used to charge the cells) is cleanly integrated into the side of the pack, rather than just flapping around in the breeze; which annoyingly seems the norm even on commercially produced batteries.

An interesting next step for this project would be the addition of a solar panel and charge controller to help recover in-between charges. Beyond an automated platform to swap the batteries for you, a DIY pack like this might be the easiest way to maximize the amount of time your RC aircraft are in the air where they belong.

Robotic Fruit Fly Won’t Eat Your Fruit

September 18, 2018 by Al Williams 7 Comments

The DelFly project has been busy since the last time we checked in on them. The Dutch team started 13 years ago and produced the smallest camera-carrying drone, and an autonomous tiny ornithopter. However, that ornithopter — now five years old — had to use some traditional control surfaces and a tail like an airplane which was decidedly not fruit fly-like. Now they’ve solved those problems and have announced the DelFly Nimble, a 13 inch and 1-ounce ornithopter. You can see the Nimble in the video below.

The close emulation of a real fly means the thing looks distinctly insect-like in flight. The dual wings use Mylar and form an X configuration. They flap about 17 times per second. A fully charged battery — remember, the whole thing weighs an ounce — lasts five minutes. With an efficient speed of 3 meters per second, the team claims a flight range of over 1 kilometer with a peak speed that can reach 7 meters per second. It can even take a payload, as long as that payload weighs 4 grams or less.

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Single-Rotor Drone: A Thrust-Vectoring Monocopter

August 31, 2018 by Dan Maloney 54 Comments

We’re not entirely sure what to call this one. It’s got the usual trappings of a drone, but with only a single rotor it clearly can’t be called by any of the standard multicopter names. Helicopter? Close, but not quite, since the rotor blades are fixed-pitch. We’ll just go with “monocopter” for now and sort out the details later for this ducted-fan, thrust-vectored UAV.

Whatever we choose to call it — builder [tesla500] dubbed it the simultaneously optimistic and fatalistic “Ikarus” — it’s really unique. The monocopter is built around a 90-mm electric ducted fan mounted vertically on a 3D-printed shroud. The shroud serves as a mounting point for the landing legs and for four servos that swivel vanes within the rotor wash. The vanes deflect the airstream and provide the thrust vectoring that gives this little machine its control.

Coming to the correct control method was not easy, though. Thanks mainly to the strong gyroscopic force exerted by the rotor, [tesla500] had a hard time getting the flight controller to cooperate. He built a gimballed test stand to work the problem through, and eventually rewrote LibrePilot to deal with the unique forces on the craft and tuned the PID loops accordingly. Check out the results in the video below.

Some attempts to reduce the number of rotors work better than others, of course, but this worked out great, and we’re looking forward to the promised improvements to come.

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