The Kilopixel Display

August 9, 2025 by Jenny List 2 Comments

Despite the availability of ready-made displays never being better, there are still some hardy experimenters who take on the challenge of making their own. In [Ben Holmen]’s case the display he built is somewhat unusual and not the most practical, but for us a giant-sized wooden kilopixel display is exactly what the world needs.

It’s a kilopixel display because it has a resolution of 40 by 25 pixels, and it takes the form of a rack of wooden cubes, each of which can be turned by a tool on a gantry to expose either a black or a white side. It’s very slow indeed — he has an over nine hour long video of it in operation — but it is an effective device.

His write-up goes into great detail about the steps taken in its design, starting with spherical pixels rotated by a LEGO wheel and progressing to cubes poked at their corner to rotate. The pusher in this case is a hot glue stick, for the required flexibility. For practicality we’re reminded of this serial oil-and-water display.

The whole thing is online, and if you want you can submit your own images for it to draw. Whether a Wrencher in 25 pixel resolution has enough detail, we’ll leave to you.

Chemistry Meets Mechatronics In This Engaging Art Piece

March 20, 2025 by Dan Maloney 6 Comments

There’s a classic grade school science experiment that involves extracting juice from red cabbage leaves and using it as a pH indicator. It relies on anthocyanins, pigmented compounds that give the cabbage its vibrant color but can change depending on the acidity of the environment they’re in, from pink in acidic conditions to green at higher pH. And anthocyanins are exactly what power this unusual kinetic art piece.

Even before it goes into action, [Nathalie Gebert]’s Anthofluid is pretty cool to look at. The “canvas” of the piece is a thin chamber formed by plexiglass sheets, one of which is perforated by an array of electrodes. A quartet of peristaltic pumps fills the chamber with a solution of red cabbage juice from a large reservoir, itself a mesmerizing process as the purple fluid meanders between the walls of the chamber and snakes around and between the electrodes. Once the chamber is full, an X-Y gantry behind the rear wall moves to a random set of electrodes, deploying a pair of conductors to complete the circuit. When a current is applied, tendrils of green and red appear, not by a pH change but rather by the oxidation and reduction reactions occurring at the positive and negative electrodes. The colors gently waft up through the pale purple solution before fading away into nothingness. Check out the video below for the very cool results.

We find Anthofluid terribly creative, especially in the use of such an unusual medium as red cabbage juice. We also appreciate the collision of chemistry, electricity, and mechatronics to make a piece of art that’s so kinetic but also so relaxing at the same time. It’s the same feeling that [Nathalie]’s previous art piece gave us as it created images on screens of moving thread. Continue reading “Chemistry Meets Mechatronics In This Engaging Art Piece” →

Enjoy Totality Every Day With This Personal Eclipse Generator

June 27, 2024 by Dan Maloney 31 Comments

There have been a couple of high-profile solar eclipses lately, but like us, you probably missed the news of the one that passed over Munich in 2019. And every day since then, in fact, unless you were sitting in a particular spot: the couch of one [Bernd Kraus], who has his very own personal eclipse generator.

We’ll attempt to explain. Living in an apartment with a gorgeous western view of Munich is not without its cons, chief among which is the unobstructed exposure to the setting sun. Where most people would opt for a window treatment of some sort to mitigate this, [Bernd] felt that blotting out the entire view was a heavy-handed solution to the problem. His solution is a window-mounted X-Y gantry that dangles a cutout of the moon in just the right place to blot out the sun. An Arduino uses the time and date to calculate the position of the sun as it traverses the expansive window and moves the stepper motors to keep the moon casting its shadow in just the right place: on his face as he sits in his favorite spot on the couch.

There are a couple of time-lapse sequences in the video below, as well as a few shots of the hardware. We know this isn’t an actual coronagraph, but the effect is pretty cool, and does resemble an eclipse, at least in spirit. And it goes without saying that we applaud the unnecessary complexity embodied by this solution.

Continue reading “Enjoy Totality Every Day With This Personal Eclipse Generator” →

Infinite Z-Axis Printer Aims To Print Itself Someday

September 15, 2023 by Dan Maloney 27 Comments

“The lathe is the only machine tool that can make copies of itself,” or so the saying goes. The reality is more like, “A skilled machinist can use a lathe to make many of the parts needed to assemble another lathe,” which is still saying quite a lot by is pretty far off the implication that lathes are self-replicating machines. But what about a 3D printer? Could a printer print a copy of itself?

Not really, but the Infini-Z 3D printer certainly has some interesting features that us further down the road to self-replication. As the name implies, [SunShine]’s new printer is an infinite Z-axis design that essentially extrudes its own legs, progressively jacking its X- and Y-axis gantry upward. Each leg is a quarter of an internally threaded tube that engages with pinion gears to raise and lower the gantry. When it comes time to grow the legs, the print head moves into each corner of the gantry and extrudes a new section onto the top of each existing leg. The threaded leg is ready to use in minutes to raise the gantry to the next print level.

The ultimate goal of this design is to create a printer that can increase its print volume enough to print a copy of itself. At this moment it obviously can’t print a practical printer — metal parts like bearings and shafts are still needed, not to mention things like stepper motors and electronics. But [SunShine] seems to think he’ll be able to solve those problems now that the basic print volume problem has been addressed. Indeed, we’ve seen complex print-in-place designs, assembly-free compliant mechanisms, and even 3D-printed metal parts from [SunShine] before, so he seems well-positioned to move this project forward. We’re eager to see where this goes. Continue reading “Infinite Z-Axis Printer Aims To Print Itself Someday” →

Hackaday Prize 2023: Circuit Scout Lends A Hand (Or Two) For Troubleshooting

August 11, 2023 by Dan Maloney 13 Comments

Troubleshooting a circuit is easy, right? All you need is a couple of hands to hold the probes, another hand to twiddle the knobs, a pair of eyes to look at the schematic, another pair to look at the circuit board, and, for fancy work, X-ray vision to see through the board so you know what pads to probe. It’s child’s play!

In the real world, most of us don’t have all the extra parts needed to do the job right, which is where something like CircuitScout would come in mighty handy. [Fangzheng Liu] and [Thomas Juldo]’s design is a little like a small pick-and-place machine, except that instead of placing components, the dual gantries place probes on whatever test points you need to look at. The stepper-controlled gantries move independently over a fixture to hold the PCB in a known position so that the servo-controlled Z-axes can drive the probes down to the right place on the board.

As cool as the hardware is, the real treat is the software. A web-based GUI parses the PCB’s KiCAD files, allowing you to pick a test point on the schematic and have the machine move a probe to the right spot on the board. The video below shows CircuitScout moving probes from a Saleae logic analyzer around, which lets you both control the test setup and see the results without ever looking away from the screen.

CircuitScout seems like a brilliant idea that has a lot of potential both for ad hoc troubleshooting and for more formal production testing. It’s just exactly what we’re looking for in an entry for the Gearing Up round of the 2023 Hackaday Prize.

Continue reading “Hackaday Prize 2023: Circuit Scout Lends A Hand (Or Two) For Troubleshooting” →

Icicle Patterns With Custom Gantry

March 22, 2023 by Bryan Cockfield 2 Comments

[Cranktown City] uses a number of custom-built linear rails used as gantries for various tools in the shop. The first is on a plasma cutter, which is precise but difficult to set up or repair. Another is for mounting a camera, and while it is extremely durable, it’s not the most precise tool in the shop. Hoping to bridge the gap between these two, he’s building another gantry with a custom bearing system, and to test it he’ll be using it to create patterns in icicles hanging from an eave at his shop.

While this isn’t the final destination for this gantry, it is an excellent test of it, having to perform well for a long period of time in an extremely cold environment. The bearing system consists of a piece of square steel tubing turned 45° inside another larger square steel tube and held in place with two sets of three bearings with V-shaped notches. To drive the gantry he is using a motor with a belt drive, and for this test a piece of drip irrigation is mounted to it which lets out a predetermined amount of water on top of the roof to create numerous icicles beneath with various programmed lengths.

After a few test runs the gantry system can create some icicles, although they don’t have the exact sine wave shape that [Cranktown City] programmed into it. They are varying lengths though, and with no more cold days in the forecast he’s called it a success. This isn’t the final destination for this robotic linear gantry, though, but it did help him work out some of the kinks with it beforehand. For other sources of inspiration, take a look at this linear rail system also used for driving various robotic tooling.

Continue reading “Icicle Patterns With Custom Gantry” →

Laser And Webcam Team Up For Micron-Resolution Flatness Measurements

March 16, 2023 by Dan Maloney 36 Comments

When you want to measure the length, breadth, or depth of an object, there are plenty of instruments for the job. You can start with a tape measure, move up to calipers if you need more precision, or maybe even a micrometer if it’s a really critical dimension. But what if you want to know how flat something is? Is there something other than a straightedge and an eyeball for assessing the flatness of a surface?

As it turns out, there is: a $15 webcam and a cheap laser level will do the job, along with some homebrew software and a little bit of patience. At least that’s what [Bryan Howard] came up with to help him assess the flatness of the gantry he fabricated for a large CNC machine he’s working on.

The gantry arm is built from steel tubing, a commodity product with plenty of dimensional variability. To measure the microscopic hills and valleys over the length of the beam, [Bryan] mounted a lens-less webcam to a block of metal. A cheap laser level is set up to skim over the top of the beam and shine across the camera’s image sensor.

On a laptop, images of the beam are converted into an intensity profile whose peak is located by a Gaussian curve fit. The location of the peak on the sensor is recorded at various points along the surface, leading to a map of the microscopic hills and valleys along the beam.

As seen in the video after the break, [Bryan]’s results from such a quick-and-dirty setup are impressive. Despite some wobblies in the laser beam thanks to its auto-leveling mechanism, he was able to scan the entire length of the beam, which looks like it’s more than a meter long, and measure the flatness with a resolution of a couple of microns. Spoiler alert: the beam needs some work. But now [Bryan] knows just where to scrape and shim the surface and by how much, which is a whole lot better than guessing. Continue reading “Laser And Webcam Team Up For Micron-Resolution Flatness Measurements” →