A Laser Cut Gingerbread Cathedral

June 16, 2019 by Lewin Day 8 Comments

One of the more disappointing news stories of 2019 was the fire at the Notre Dame cathedral. Widely considered a building of great historical importance and architectural merit, it was heavily damaged and will take significant time and resources to repair. Fundamentally though, if you’re reading this, that’s probably someone else’s job. Instead, why not just build your own Notre Dame out of gingerbread at home? [Scott Hasse] did just that.

The stained glass windows are the real party piece of the build.

The project began by using an existing papercraft model. This had to be heavily modified to account for the thickness of gingerbread and the fact that it can’t easily be folded around corners. The modified geometry was then lasercut at the Sector 67 hackerspace, as they’re experienced with the material.

With parts cut out, royal frosting was used as a mortar to help stick parts together during assembly. Significant development time was also spent in perfecting the stained glass windows, made from colored sugar. After much experimentation, a process involving melting the sugar on silicone sheets proved to be most successful. To complete the look, a series of RGB LEDs were also installed during the construction process.

The final results are nothing short of stunning. The build is instantly recognisable as the famous French cathedral, and the back-lit stained glass is absolutely breathtaking. We wouldn’t want to be going up against [Scott]’s family at the county fair baking contest, that’s for sure!

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Problems That Plagued An Edible Marble Machine

November 18, 2017 by Donald Papp 12 Comments

Prolific creator [Martin Raynsford] recently created a plus-sized edible version of his laser-cut Marble Machine for a Cake International exhibit and competition; it seemed simple to do at first but had quite a few gotchas waiting, and required some clever problem-solving.

Gears are three layers, stacked and cemented with sugar glue, and coated with a hard edible shine.

The original idea was to assemble laser-cut gingerbread parts to make the machine. Gingerbread can be laser-cut quite well, and at first all seemed to be going perfectly well for [Martin]. However, after a few days the gingerbread was sagging badly. Fiddling with the recipe and the baking was to no avail, and it was clear [Martin] needed to find something other than gingerbread to work with. After experimenting, he settled on a modified sugar paste which kept its shape and dried hard enough to work with. (While appearing to stretch most people’s definition of “cake” past the breaking point, the category [Martin] entered in the competition allows it.) The parts were cut by hand using laser-cut wood parts as a guide, then finished in a food dehydrator overnight.

The next problem was how to create the large spiral which forms the main ramp. The answer was to laser-cut a custom support structure that supported the piece while it dried out, and doubled as a way to transport the piece safely. High stress points got extra layers cemented with sugar glue, and some parts were reinforced internally with strands of uncooked spaghetti. Everything was sealed with an edible shine, which [Martin] says acts as a kind of varnish for cakes. A video demonstration is embedded below. Continue reading “Problems That Plagued An Edible Marble Machine” →

Raspberry Pi Home Automation For The Holidays

January 13, 2017 by Elliot Williams 2 Comments

When you want to play around with a new technology, do you jump straight to production machinery? Nope. Nothing beats a simplified model as proof of concept. And the only thing better than a good proof of concept is an amusing proof of concept. In that spirit [Eric Tsai], alias [electronichamsters], built the world’s most complicated electronic gingerbread house this Christmas, because a home-automated gingerbread house is still simpler than a home-automated home.

Yeah, there are blinky lights and it’s all controlled by his smartphone. That’s just the basics. The crux of the demo, however, is the Bluetooth-to-MQTT gateway that he built along the way. A Raspberry Pi with a BTLE radio receives local data from BTLE sensors and pushes them off to an MQTT server, where they can in principle be read from anywhere in the world. If you’ve tried to network battery-powered ESP8266 nodes, you know that battery life is the Achilles heel. Swapping over to BTLE for the radio layer makes a lot of sense.

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Laser-Cut Gingerbread Trailer Home

January 3, 2017 by James Hobson 10 Comments

Ah, the holiday gingerbread house. A traditional — if tedious — treat; tasking to create, delicious to dismantle, so why not try applying some maker skills to making the job of building it easier? [William Osman] decided to try two unorthodox approaches to the gingerbread construct; first, he opted to build a gingerbread mobile home. Secondly, he cut the pieces out with a laser cutter.

After the tumultuous task of baking the gingerbread sheets, [Osman] modeled the trailer in SolidWorks and set to work cutting it out on his home-built, 80W laser cutter. Twice. Be sure to double check the home position on any laser cutting you do, lest you ruin your materials. Also — though this might be especially difficult when modelling food in any CAD programs — be sure to account for the thickness of your materials, otherwise you’ll end up with a lot of trimming on your hands. At least gingerbread cuts easily.

Hot glue and royal frosting secured the pieces together — as well as some improvisation of the final details — making for a picture perfect holiday scene — from a certain point of view.

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Carry A Git Server In Your Pocket

March 19, 2013 by Mike Szczys 17 Comments

android-git-server

We love using Git for its superior version control. We often host our more advanced projects in a public Github repository. But the bulk of our little experiments are simply local repos. This is fine if you’re always at home, but if we are away from home we find ourselves having to SSH into our server to copy over the Git files. [Andrew] found a way around this slightly awkward process. He used an old Android phone as a Git server.

This actually makes a lot of sense when you start to think about it. Most Android phone have a microSD card slot to provide a huge storage bin (the lack of this on the Nexus 4 is baffling) so you don’t need to worry about running out of space. All of these devices have WiFi, making it easy to use them as an AP when there isn’t any other WiFi around. And the web-connected nature of the device will make syncing your repo over the Internet a snap.

Most of the behind the scenes work is done using Debian packages. This provides a few issues which [Andrew] walks through one by one. We also like his pointers like using ‘noatime’ on your EXTx file systems to avoid wear on the SD card.

An Amplifier Circuit Good Enough To Eat

January 2, 2013 by Mike Szczys 23 Comments

Gingerbread-Amplifier-009

[Dino’s] kitchen skills match his hardware hacking prowess. Look really close at the image above and you’ll realize this collection of transistors and passive components is edible. Rather than decorating cookies for the holidays he built this audio amplifier from gingerbread, icing, and candy.

The thing is, [Dino] almost always has that extra touch to his presentations. If you watch the video after the break you’ll notice that the sound is not the crystal clear quality we’re used to hearing in his video. That’s because he used the hardware from which the edible offering was modeled to do the audio for the presentation clip.

After laying out the design using Express PCB he gets down to business. The base, which is gingerbread, looks just like a square of Radio Shack protoboard. To make the diodes he rolled up some tin foil around a screw driver to use as a mold for sugar and water which had been boiled long enough to give a dark color. A similar technique was used to cast the other parts. Everything was tied together using frosting and pieces of red and black licorice.

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Design A Gingerbread House In CAD, Then Cut Pieces With A Laser

December 7, 2012 by Mike Szczys 15 Comments

This is one of those ideas that’s so simple we can’t believe we haven’t heard of it before now. [Johan von Konow] is upping his holiday decorating game this year by designing his Gingerbread House in CAD and cutting it out on a laser cutter. If designed well this will easily allow you to increase the complexity of your design by orders of magnitude.

We remember making Gingerbread Houses with mom when we were little. She would bake a sheet of gingerbread, then pull out stencils she had made from file folders to carefully cut the walls and roof of the houses. But these were the homesteading equivalent of candy construction — one room consisting of four walls and two roof pieces. [Johan’s] design uses roofs with multiple pitches, dormers, and an entryway off the front of the main building. Quite impressive!

He mentions a few things to keep in mind. The gingerbread should be an even thickness for best results. You’re also going to want to plan for ventilation during cutting and give up the idea that you might eat the house when the holidays are over. The cutting process creates quite a stink and leaves a horribly burnt taste in the baked goods. Of course you could always cut out templates and use a knife when working with food.