ESP8266 Keeps Tabs On Wood Stove Temperature

Wood heat offers unique advantages compared to more modern heating systems, especially in remote areas. But it also comes with its own challenges, namely, keeping the fire going at the optimum temperature. If it’s too cold you risk buildup in the chimney, but if you’ve got it stoked up more than necessary, you’ll end up burning through your wood faster.

To keep the fire in that sweet spot, [Jay] decided to put an ESP8266 and a thermocouple to work. Now, this might seem like an easy enough job at first, but things are complicated by the fact that the flue temperature above the stove lags considerably behind the temperature inside the stove. There’s also the fact that the top of the chimney will end up being much colder than the bottom.

Mounting the thermocouple in the flue pipe.

In an effort to get a more complete view of what’s happening, [Jay] plans on putting at least two thermocouples in the chimney. But as getting on the roof in December isn’t his idea of fun, for now, he’s starting with the lower one that’s mounted right above the stove. He popped a hole in the pipe to screw in a standard K-type probe, and tapped it a few times with the welder to make sure it wasn’t going anywhere.

From there, the thermocople connects to a MAX6675 amplifier, and then to the WeMos D1 Mini development board that’s been flashed with ESPHome. [Jay] provides the configuration file that will get the flue temperature into Home Assistant, as well as set up notifications for various temperature events. The whole thing goes into a 3D printed box, and gets mounted behind the stove.

This project is a great example on how you can get some real-world data into Home Assistant quickly and easily. In the future, [Jay] not only wants to add that second thermocouple, but also look into manipulating the stove’s air controls with a linear actuator. Here’s hoping we get an update as his woodstove learns some new tricks.

The London Underground Is Too Hot, But It’s Not An Easy Fix

The London Underground is an iconic piece of Victorian era engineering. What started in 1863 quickly became a core piece of infrastructure that would define the modern character of the British capital. It’s grown and changed immensely in the many years that have passed. Sadly, increasing patronage and more trains have created problems that the original designers never envisaged.

Deep in those London tunnels lies an engineering challenge. The Tube is literally cooking itself. Every day, millions of commuters descend into a network of tunnels that have been absorbing heat since the reign of Queen Victoria. Those clay-lined tubes have been soaking up excess thermal energy like a giant underground radiator, and now they’re giving it back with interest. The tunnels are simply too hot, and cooling them down is inordinately difficult.

The Perfect Storm of Thermal Chaos

The Tube’s heat problem isn’t just about one thing gone wrong – it’s about everything gone wrong at once. When Victorian engineers designed these tunnels, cooling wasn’t a major consideration. The tight, compact tunnels were built deep, nestled in the clay beneath London. In the early days, temperatures in the Underground were considered comfortably low.

“The Underground’s the only spot for comfort when the days are hot; it is cooler below.” – London Underground poster, 1926

Originally, the clay surrounding the tunnels sat at around 14°C, acting as a heat sink for the network. However, over the years, with more trains coming and going and more heat pouring in, the temperature has risen. It now typically sits anywhere from 19° to 26 °C. That’s just the earth around the tunnels, though. Air temperatures are worse—hitting as high as 47°C during a 2006 heatwave. The problem has been a continual bugbear of the beloved Tube, with concerns that future heatwaves could see temperatures rise ever higher. Continue reading “The London Underground Is Too Hot, But It’s Not An Easy Fix”

Modeling Home Heating Systems With Circuit Simulation Software

Electricity flow is generally invisible, silent, and not something that most humans want to touch, so understanding how charge moves around can be fairly unintuitive at first. There are plenty of analogies to help understand its behavior, such as imagining a circuit as a pipe of water, with pressure standing in for voltage and flow standing in for current. But you can flip this idea in reverse and use electric circuits to model other complex phenomena instead. [Oxx], for example, is using circuit theory to model his home’s heating systems.

To build his model, he’s using LTSpice, a free circuit simulation program. Using voltage to model temperature and current to model heat flow, he’s set up a model for his home to compare the behavior of a heat pump and a propane furnace. A switch model already in LTSpice with built-in hysteresis takes the place of the thermostat. Using temperature data for a single day in January [Oxx] can see how each of his two heating systems might behave, and the model for the heat pump is incredibly close to how the heat pump behaved in real life.

The model includes all kinds of data about the system, including the coefficient of performance of the heat pump and its backup electric resistive heater, and the model is fairly accurate at predicting behavior. Of course, it takes a good bit of work to set up the parameters for all of the components since our homes and heating systems won’t be included in LTSpice by default, but it does show how powerful an electric circuit analog can be when building models of other systems. If you’ve never used this program before, we’ve featured a few guides to getting started that you can take a look at.

Thanks to [Jarvis] for the tip!

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Baseboard Heaters Get Automated

If you’re lucky enough to have central heating and/or air conditioning, with an automatic thermostat, you probably don’t have to worry too much about the outside temperature. But central HVAC is far from the only way of maintaining temperature in a home. From wood stoves to boilers there are many options depending on your climate and home type, and [Murphy’s Law] has a decentralized baseboard system instead of something centralized. An ESP8266 solution was found that was able to tie them all together.

There are other types of baseboard heaters, but in [Murphy’s Law]’s case the heaters were electric with a separate thermostat for each heater. Rather than build a control system from the ground up to replace the thermostats, turnkey smart wall switches were used instead. These switches happened to be based on the popular ESP8266 microcontroller, like plenty of other off-the-shelf automation solutions, which meant less work needed to be done on the line voltage side and the microcontroller’s firmware could be easily customized for use with Home Assistant.

While [Murphy’s Law] doesn’t live in the home with the fleet of electric baseboard heaters anymore, the new home has a single baseboard heater to keep a bathroom warm since the central heating system doesn’t quite keep it warm enough. This system is able to scale up or down based on number of heaters, though, so it’s still a capable solution for the single room and has since been updated to use the ESP32. All of the code for this project is available on GitHub as well, and for those of you attempting to add other HVAC components to a home automation system this project that loops in a heat pump is worth taking a look at as well.

A Raspberry Pi in an enclosure, connected to a stepper motor controller and a UMTS stick

2024 Home Sweet Home Automation: SMS Controlled Heating

Hackaday.io user [mabe42] works during the week away from their home city and rents a small apartment locally to make this life practical. However, the heating system, a night-storage system, is not so practical. They needed a way to remotely control the unit so that the place was habitable after a long winter commute; lacking internet connectivity, they devised a sensible solution to create an SMS-controlled remote heating controller.

The controller runs atop an old Raspberry Pi B inside a 3D-printed case. Seeing such an old board given a real job to do is nice. Connectivity is via a USB UMTS stick which handles the SMS over the cellular network. The controller knob for the heater thermostat (not shown) is attached via a toothed belt to a pully and a 28BYJ-48 5V geared stepper motor. Temperature measurement is via the ubiquitous DS1820 module, which hooks straight up to the GPIO on the Pi and works out of the box with many one-wire drivers.

The software is built on top of Gammu, which handles the interface to the UMTS device. Daily and historical temperature ranges are sent via SMS so [mabe42] can decide how to configure the heating before their arrival. The rest of the software stack is in Python, as per this (German-language) GitHub project.

While we were thinking about storage heating systems (and how much of a pain they are), we came across this demonstration of how to build one yourself.

Automated System Keeps Camper Van Air Fresh And Warm

Air quality has become a hot topic in recent years. [Ryan Stout] was interested in improving it in his camper van, and set about doing something about it. His solution was an automated system that provided cleaner air and better comfort to boot.

The concept was simple. [Ryan]’s system is based on an Arduino clone, and uses a SparkFun SCD40 as a CO2 sensor, and an MCP9808 for temperature. When the system detects excess carbon dioxide levels, it opens the MaxxAir fan in the camper by triggering it with an infrared signal. Similarly, when it detects excessively low temperatures inside the van, it kicks on a diesel furnace for heating. In a neat addition, to avoid the fan sucking in exhaust fumes, it also closes the fan in order to avoid exhaust fumes entering the camper unnecessarily. All the hardware was then  wrapped up in a simple 3D printed enclosure.

With this setup, [Ryan] has managed to cut the buildup of CO2 in his camper at night, and he credits this with reducing morning headaches when he’s out in the camper. We’d call that a win, to say nothing of the additional comfort created by the automatically-controlled heater! If you’re interested in something similar for your home HVAC system, we’ve got you covered.

Feeding The Fire By Robot

It might seem a little bit counterintuitive, but one of the more carbon-neutral ways of heating one’s home is by burning wood. Since the carbon for the trees came out of the air a geologically insignificant amount of time ago, it’s in effect solar energy with extra steps. And with modern stoves and well-seasoned wood, air pollution is minimized as well. The only downside is needing to feed the fire frequently, which [Anders] solved by building a robot.

[Anders]’ system is centered around a boiler, a system which typically sits in a utility area like a basement and directs its heat to the home via another system, usually hot water. An Arduino Mega controls the system of old boat winches and various motors, with a grabber arm mounted at the end. The arm pinches each log from end to end, allowing it to grab the uneven logs one at a time. The robot also opens the boiler door and closes it again when the log is added, and then the system waits for the correct set of temperature conditions before grabbing another log and adding it. And everything can be monitored remotely with the help of an ESP32.

The robot is reportedly low-maintenance as well, thanks to its low speed and relatively low need for precision. The low speed also makes it fairly safe to work around, which was an important consideration because wood still needs to be added to a series of channels every so often to feed the robot, but this is much less often than one would have to feed logs into a boiler if doing this chore manually. It also improves on other automated wood-burning systems like pellet stoves, since you can skip the pellet-producing middleman step. It also eliminates the need to heat your home by burning fossil fuels, much like this semi-automated wood stove.

Continue reading “Feeding The Fire By Robot”