Open-Source Laser Cutter Software Gets Major Update, New Features

July 17, 2016 by Donald Papp 27 Comments

The LaserWeb project recently released version 3, with many new features and improvements ready to give your laser cutter or engraver a serious boost in capabilities! On top of that, new 3-axis CNC support means that the door is open to having LaserWeb do for other CNC tools what it has already done for laser cutting and engraving.

LaserWeb3 supports different controllers and the machines they might be connected to – whether they are home-made systems, CNC frames equipped with laser diode emitters (such as retrofitted 3D printers), or one of those affordable blue-box 40W Chinese lasers with the proprietary controller replaced by something like a SmoothieBoard.

We’ve covered the LaserWeb project in the past but since then a whole lot of new development has been contributed, resulting in better performance with new features (like CNC mode) and a new UI. The newest version includes not only an improved ability to import multiple files and formats into single multi-layered jobs, but also Smoothieware Ethernet support and a job cost estimator. Performance in LaserWeb3 is currently best with Smoothieware, but you can still save and export GCODE to use it with Grbl, Marlin, EMC2, or Mach3.

The project is open to contributions from CNC / Javascript / UX developers to bring it to the next level. If you’re interested in helping bring the project even further, and helping it do for 3-axis CNC what it did for Laser Cutting, project coordinator [Peter van der Walt] would like you to head to the github repository!

We recently shared a lot of great information on safe homebrew laser cutter design. Are you making your own laser cutting machine, or retrofitting an existing one? Let us know about it in the comments!

200W Laser Bazooka Is Just Silly

June 30, 2016 by Elliot Williams 79 Comments

We weren’t going to run this one, because, well, it’s just ridiculous. But enough of you have browbeat us by sending in tips to the tipline that we’re going to capitulate. We’re not going to name you all by name, because really, you should be ashamed of yourselves. But you know who you are!

[Styropyro] does a lot of crazy things on YouTube. We really liked his “stuff in a microwave oven” series. He’s also obsessed with lasers and popping black balloons. So he took the laser heads out of four DLP computer projectors (the ones with 24 of those 1.5W Nichia diodes) and combined them. Yup, 200W of ~~405~~ 445nm blue.

Then he just straps them together and passes them through a lens. It’s not a tight beam, but this thing is really bright. Even though the beam is very loosely focused, it burns stuff. That’s about all you can say. Lots of laser. Boy Howdy!

OK, there, we ran it. Don’t do this at home. It doesn’t require much finesse, and it’s going to get someone blind. Much better to expend your efforts on something more civilized like a projector. At least then you can play vector games on the wall. And stay off my lawn!!! (Kids these days…)

For those that do want to burn stuff, [Joshua Vasquez] published an article yesterday about building a safe laser cutter… much more worth your energy than anything billed as a laser bazooka.

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Autonomous Musical Soundscapes From 42 Fans And 7 Lasers

June 24, 2016 by Donald Papp 6 Comments

[dmitry] writes in to let us know about a new project that combines lasers with fans and turns the resulting modulation of the light beams into an autonomous soundscape. The piece is called “divider” and is a large, wall-mounted set of rails upon which seven red lasers are mounted on one end with seven matching light sensors mounted on the other end. Interrupting the lasers’ paths are forty-two brushless fans. Four Arduino Megas control the unit.

Laser beams shining into light sensors don’t do much of anything on their own, but when spinning fan blades interrupt each laser beam it modulates the solid beams and turns the readings of the sensors on the far end into a changing electrical signal which can be played as sound. Light being modulated by fan blades to create sound is the operating principle behind a Fan Synth, which we’ve discussed before as being a kind of siren (or you can go direct to that article’s fan synth demo video to hear what kind of sounds are possible from such a system.)

This project takes this entire concept of a fan synth further by not only increasing the number of lasers and fans, but by tying it all together into an autonomous system. The lasers are interrupted repeatedly and constantly, but never simultaneously. Listen to and watch it in action in the video below.

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What Came First? The Chicken Or The LASER?

May 16, 2016 by Al Williams 53 Comments

If you’ve had a child in the last few decades, you’ve had a choice to make: if you want to know the sex of the baby ahead of time. With ultrasound you can find out or–popular these days–you can have the result sealed and have a baker create a reveal cake. Apparently, researchers at the Dresden University of Technology and the University of Leipzig wanted to do the same trick with unborn chickens.

You might wonder why anyone cares (we did). Apparently, chickens that are bred for egg laying don’t produce roosters suitable for food use. This leads to about half of the chicks being “culled” (a less ugly euphemism than gassed or shredded) and used in–among other things–animal feed. Worldwide, billions of chicks are culled each year and that’s not counting other similar situations like male turkeys and female ducks.

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Hackaday Prize Entry: Optical Experiments Using Low Cost Lasercut Parts

May 6, 2016 by Anool Mahidharia 14 Comments

Experimenting with optics can be great fun and educational. Trouble is, a lot of optical components are expensive. And other support paraphernalia such as optical benches, breadboards, and rails add to the cost. [Peter Walsh] and his team are working on designing a range of low-cost, easy to build, laser cut optics bench components. These are designed to be built using commonly available materials and tools and can be used as low-cost teaching tools for high-schools, home experimenters and hacker spaces.

They have designed several types of holders for mounting parts such as lasers, lenses, slits, glass slides, cuvettes and mirrors. The holder parts are cut from ¼ inch acrylic and designed to snap fit together, making assembly easy. The holders consist of two parts. One is a circular disk with three embedded neodymium magnets, which holds the optical part. The other is the base which has three adjustment screws which let you align the optical part. The magnets allow the circular disk to snap on to the screws on the base.

A scope for improvement here would be to use ball plunger screws instead of the regular ones. The point contact between the spherical ball at the end of the screw and the magnet can offer improved alignment. A heavy, solid table with a ferrous surface such as a thick sheet of steel can be used as a bench / breadboard. Laser cut alignment rods, with embedded magnets let you set up the various parts for your experiment. There’s a Wiki where they will be documenting the various experiments that can be performed with this set. And the source files for building the parts are available from the GitHub repository.

Check out the two videos below to see how the system works.

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Don’t Take Photos Of Your Arduino 101 Either, It’s Light Sensitive

May 5, 2016 by Gerrit Coetzee 41 Comments

Wafer level chips are cheap and very tiny, but as [Kevin Darrah] shows, vulnerable to bright light without the protective plastic casings standard on other chip packages.

We covered a similar phenomenon when the Raspberry Pi 2 came out. A user was taking photos of his Pi to document a project. Whenever his camera flash went off, it would reset the board.

[Kevin] got a new Arduino 101 board into his lab. The board has a processor from Intel, an accelerometer, and Bluetooth Low Energy out of the box while staying within the same relative price bracket as the Atmel versions. He was admiring the board, when he noticed that one of the components glittered under the light. Curious, he pulled open the schematic for the board, and found that it was the chip that switched power between the barrel jack and the USB. Not only that, it was a wafer level package.

So, he got out his camera and a laser. Sure enough, both would cause the power to drop off for as long as the package was exposed to the strong light. The Raspberry Pi foundation later wrote about this phenomenon in more detail. They say it won’t affect normal use, but if you’re going to expose your device to high energy light, simply put it inside a case or cover the chip with tape, Sugru, or a non-conductive paint to shield it.

EDIT: [Kevin] also tested it under the sun and found conditions in which it would reset. Videos after the break.

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Curiously Delightful Things Done With Lasers And Projectors

May 2, 2016 by Mike Szczys 1 Comment

Seb Lee-Delisle has built a career around large installations that use powerful lasers and high-end projects to make people happy. It’s a dream job that came to fruition through his multi-discipline skill set, his charismatic energy, and a mindset that drives him to see how he can push the boundaries of what is possible through live interaction.

His talk at the Hackaday | Belgrade conference is about his Laser Light Synth project, but we’re glad he also takes a detour into some of the other installations he’s built. The synth itself involves some very interesting iterative design to end up with a capacitive touch audio keyboard that is lit with addressable LEDs. It controls a laser that projects shapes and images to go along with the music, which sounds great no matter who is at the keyboard thanks to some very creative coding. As the talk unfolds we also hear about his PixelPyros which is essentially a crowd-controlled laser fireworks show.

See his talk below and join us after the break for a few extra details.