This LED Cube Is One Heck Of An ICEBreaker

September 5, 2019 by Lewin Day 7 Comments

Like the tastes of the makers that build them, LED cubes come in all shapes and sizes. From the simplest 3x3x3 microcontroller test, to fancier bespoke installations, they’re a great way to learn a bunch of useful embedded techniques and show off at the same time. [kbob] has done exactly that in spades, with a glittering cube build of his own and published a repository with all the files.

Just like a horde of orcs from Mordor, [kbob]’s cube is all about strength in numbers. Measuring 136 mm on each side, it’s constructed out of 64 x 64 P2 panels, packing 4096 LEDs per side, or 24,576 total. A Raspberry Pi is used to run the show, allowing a variety of animations to be run. Unfortunately, it lacks the raw horsepower to run this many LEDs at a decent frame rate. Instead, it’s teamed up with an ICEBreaker FPGA, which can churn out the required HUB75 signals for the panels without breaking a sweat.

Thanks to the high density of tiny LEDs, and the smooth framerate of the animations, the final effect is rather gorgeous. [kbob] notes that there’s actually a lot of people working on similar projects with ICEBreaker muscle; a recent video from [Piotr] is particularly impressive.

The LED cube will likely remain a staple for sometime, and we can’t wait to see what comes out next from the community. You can even throw in some OpenGL if you wanna get fancy. Video after the break.

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Faux-Neon Sign Says What?, Auf Deutsch

September 2, 2019 by Ted Yapo 11 Comments

To a speaker of English, a sign asking ‘Was?” may not make much sense. In German, however, the question is a more thought-provoking “What?” That’s exactly the point of this faux-neon sign created by [noniq]. The sign uses silicone-enclosed “neon-like” LED strips to spell out the question for all to see — and ponder.

While true neon aficionados will bristle at even calling such LED strips “faux neon” (check the comments below for examples), we really like them for sign projects like this. They’re great-looking, inexpensive, easy to work with, and available with RGB LEDs for variable colors. In this case, they were mounted on 3 mm polystyrene plate glued to a wooden frame made from 22 mm square beams.

One of the things that caught our eye about this build is the use of a CNC mill to create a prototype. With the strokes milled out of a foam board, the final effect could be visualized before committing to the design. This board later served as a template for cutting the LED strips to length — clever! We suspect this could also be done with a hobby knife and a liberal dose of patience by those without access to a CNC mill.

Of course, this type of project doesn’t always turn out perfect the first time. The sign was missing a dot for the question mark, light leakage from ends of the individual segments was creating distracting bright spots on the base, areas where the silicone had been removed to connect the LEDs were noticeably darker, and the letters looked too thin. We’re looking forward to the promised second post, in which [noniq] describes the solution to these issues.

This isn’t the first time we’ve seen these LED strips used for sign-making, like in this logo build last Spring.

Giant LED Display Is 1200 Balls To The Wall

August 29, 2019 by Dan Maloney 10 Comments

When you’re going to build something big, it’s often a good idea to start small and work out the bugs first. That’s what [bitluni] did with his massive 1200-pixel LED video wall, which he unveiled at Maker Faire Hanover recently.

We covered his prototype a while back, a mere 300 ping pong ball ensconced-LEDs on a large panel. You may recall his travails with the build, including the questionable choice of sheet steel for the panel and the arm-busting effort needed to drill 300 holes with a hand drill. Not wanting to repeat those mistakes, [bitluni] used the custom hole punch he built rather than a drill, and went with aluminum sheet for the four panels needed. It was still a lot of work, and he had to rig up some help to make the tool more comfortable to use, but in the end the punched holes appear much neater than their drilled counterparts.

[bitluni] mastered enough TIG welding to make nice aluminum frames for the panels, making them lightweight and easy to transport. 1200 ping pong balls, a gunked-up soldering iron, and a package of hot glue sticks later, the wall was ready for electronics. It took a 70-amp power supply and an ESP32 to run everything, but that’s enough horsepower to make some impressive graphics and even stream live video – choppy and low-res, but still usable.

We love the look this wall and we appreciate the effort that went into it. And it’s always good to see just how much fun [bitluni] has with his builds – it’s infectious.

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Lead Former Makes LED Cubes A Little Easier To Build

August 25, 2019 by Dan Maloney 8 Comments

There’s no doubting the allure of a nicely crafted LED cube; likewise, there’s no doubting that they can be a tremendous pain to build. After all, the amount of work scales as the cube of the number of LEDs you want each side to have, and let’s face it – with LED cubes, the bigger, the better. What to do about all that tedious lead forming?

[TylerTimoJ]’s solution is a custom-designed lead-forming tool, and we have to say we’re mighty impressed by it. His LED cubes use discrete RGB LEDs, the kind with four leads, each suspended in space by soldering them to wires. For the neat appearance needed to make such a circuit sculpture work, the leads must be trimmed and bent at just the right angles, a tedious job indeed when done by hand. His tool has servo-controlled jaws that grip the leads, with solenoid-actuated lead formers coming in from below to bend each lead just the right amount. The lead former, along with its companion trimmer, obviously went through a lot of iterations before [TylerTimoJ] got everything right, but we’d say being able to process thousands of LEDs without all the tedium is probably worth the effort.

We’re looking forward to the huge LED cubes this tool will enable. Perhaps this CNC wire bender and an automated wire cutter would come in handy for the supporting wires?

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LED Triangle Looks Cool; Someone Tell Alt-J

August 24, 2019 by Lewin Day 7 Comments

For the average person, decorating at home is as simple as a few choice picks from the IKEA catalogue. Makers are a different breed, though – preferring something customized and glowing. This LED triangle is a particularly great example of the form, and the latest benchmark for excellence to come out of [scanlime’s] workshop.

Hailing from the recent past of 2014, it’s a design that is well-suited to the average makerspace. Built out of layers of lasercut chipboard and acrylic, it creates 16 seperate pockets for LEDs with very little bleed in between. A black bezel is fitted to complete the effect, along with frosted white acrylic diffusers for each triangle element.

The build uses WS2812B LEDs, controlled by [scanlime’s] Fadecandy controller. Fadecandy is a combination of hardware and software designed specifically for LED art projects, providing high-quality control of dithering and other effects to help make glowables prettier. It tends to turn up wherever head-turning visualizations are needed. In this application, it does a great job, with the pseudo-random flickering of the pixels being almost hypnotizing in nature.

It’s a great cyberpunk art piece, and we’d love to have one on our coffee table at home. If you’re sick of LED cubes, triangle-based builds may reignite your passion. Video after the break.

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Fail Of The Week: How Not To Light Pipe

August 19, 2019 by Dan Maloney 17 Comments

You’d think that something made out of glass and epoxy would transmit a decent amount of light. Unfortunately for [Jeremy Ruhland], it turns out that FR4 is not great light pipe material, at least in one dimension.

The backstory on this has to do with #badgelife, where it has become popular to reverse mount SMD LEDs on areas of PCBs that are devoid of masking, allowing the light to shine through with a warm, diffuse glow – we’ve even featured a through-PCB word clock that uses a similar technique to wonderful effect. [Jeremy]’s idea was to use 0603 SMD LEDs mounted inside non-plated through-holes to illuminate the interior of the board edgewise. It seems like a great idea, almost like the diffusers used to illuminate flat displays from the edge.

Sadly, the light from [Jeremy]’s LEDs just didn’t make it very far into the FR4 before being absorbed – about 15 mm max. That makes for an underwhelming appearance, but all is certainly not lost. Valuable lessons about PCB design were had, like exactly how to get a fab to understand what you’re trying to do with non-plated holes and why you want to fence the entire edge of the board in vias. But best of all, [Jeremy] explored what’s possible with Oreo construction, and came away with ideas for other uses of the method. That counts as a win in our book.

Milspec Teardown: ID-2124 Howitzer Data Display

August 19, 2019 by Tom Nardi 29 Comments

It’s time once again for another installment in “Milspec Teardown”, where we get to see what Uncle Sam spends all those defense dollars on. Battle hardened pieces of kit are always a fascinating look at what can be accomplished if money is truly no object. When engineers are given a list of requirements and effectively a blank check, you know the results are going to be worth taking a closer look.

Today, we have quite a treat indeed. Not only is this ID-2124 Howitzer Deflection-Elevation Data Display unit relatively modern (this particular specimen appears to have been pulled from service in June of 1989), but unlike other military devices we’ve looked at in the past, there’s actually a fair bit of information about it available to us lowly civilians. In a first for this ongoing series of themed teardowns, we’ll be able to compare the genuine article with the extensive documentation afforded by the ever fastidious United States Armed Forces.

For example, rather than speculate wildly as to the purpose of said device, we can read the description directly from Field Manual 6-50 “TACTICS, TECHNIQUES, AND PROCEDURES FOR THE FIELD ARTILLERY CANNON BATTERY”:

The gun assembly provides instant identification of required deflection to the gunner or elevation to the assistant gunner. The display window shows quadrant elevation or deflection information. The tenths digit shows on the QE display only when the special instruction of GUNNER’S QUADRANT is received.

From this description we can surmise that the ID-2124 is used to display critical data to be used during the aiming and firing of the weapon. Further, the small size of the device and the use of binding posts seem to indicate that it would be used remotely or temporarily. Perhaps so the crew can put some distance between themselves and the artillery piece they’re controlling.

Now that we have an idea of what the ID-2124 is and how it would be used, let’s take a closer look at what’s going on inside that olive drab aluminum enclosure.

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