The Loveliest Electronics Desk You’ll See Today

September 21, 2023 by Kristina Panos 10 Comments

Does your electronics desk have a lap drawer? And is it filled with random, disorganized detritus? Well, [Handy Bear] is here to show you that you can put so much more in every drawer you’ve got if you do it right. And boy, it sure looks like [Handy Bear] did it right.

Hidden inside this beautiful antique desk is plastic storage compartment after plastic storage compartment, all situated inside custom dividers made painstakingly from 3mm MDF. The first iteration, a cubbyhole arrangement, was not modular and looked crappy by [Handy Bear]’s standards.

Back to the drawing board and the scroll saw. [Handy Bear] came up with a new scheme that mimics the dividers in the plastic storage boxes they’re using for components and more. In addition to the slotted parts are open-top boxes for things like the multimeter, helping hands, and the ever-important label maker.

[Handy Bear] used hot glue and simple joinery for everything, sealing all the seams with a mixture of glue and water to keep it from turning to dust. We especially like the caliper holder for the lap drawer. You’ll notice that not quite everything fits inside the desk, so [Handy Bear] put the bigger stuff on a couple of IKEA carts. Be sure to check out the short build video and take the desk tour after the break.

Don’t have room for a whole desk worth of stuff? Build an electronics lab in a box!

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Wooden You Like To Hear A CNC-Cut Phonograph Record?

June 17, 2022 by Dan Maloney 22 Comments

Say what you will about [Thomas Edison], but it’s hard to deny the genius of his self-proclaimed personal favorite invention: the phonograph. Capturing sound as physical patterns on a malleable medium was truly revolutionary, and the basic technology that served as the primary medium of recorded sound for more than a century and built several major industries is still alive and kicking today.

With so much technological history behind it, what’s the aspiring inventor to do when the urge to spin your own phonograph records strikes? Easy — cut them from wood with a CNC router. At least that’s how [alnwlsn] rolled after the “one-percent inspiration” hit him while cutting a PCB with his router. Reasoning that the tracks on the copper were probably about as fine as the groove on a record, he came up with some math to describe a fine-pitch spiral groove and overlay data from a sound file, and turn the whole thing into G-code.

For a suitable medium, he turned to the MDF spoil board used to ship PCB stencils, which after about three hours of milling resulted in a rather hairy-looking 78-RPM record. Surprisingly, the record worked fairly well on a wind-up Victrola. The spring-powered motor was a little weak for the heavy wooden record and needed a manual assist, but you can more or less clearly hear the 40-second recording. Even more surprising was how much better the recording sounded when the steel needle was replaced with a chunk of toothpick. You can check out the whole thing in the video below, and you’ll find the G-code generation scripts over on GitHub.

Is all this talk about reproducing music using wiggly lines confusing you? Woah, there, whippersnapper — check out [Jenny]’s primer for the MP3 generation for the background you need.

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Dedicated box to play new videos from a handful of content creators.

Dedicated Box Makes YouTube More TV-Like

August 20, 2021 by Kristina Panos 19 Comments

[Exposed Wire] is a huge fan of YouTube and consumes a lot of content. If that sounds familiar, maybe you should build a dedicated YouTube box, too. You get to push buttons, there’s LEDs, and you can take a break from other screens to look at this one for a while. [Exposed Wire] wanted to make it easier to watch the latest videos from their favorite creators, but we would argue that this is more fun, too.

The Rasberry Pi 4 inside checks every five minutes for new videos by keeping track of the creator’s total number of videos in a text file and doing a comparison. If one of the channels has a new video, then the corresponding LED lights up and the new video’s URL is linked to the button. Press the button and the Raspi opens the browser, goes the the URL, maximizes the video, turns off the LED, and updates the video count in the text file.

We like the construction job here. The 1/4″ MDF walls are connected by 3D-printed L-brackets in PETG. At first, [Exposed Wire] mounted the LEDs and buttons to a PCB, but that was really fiddly so they printed panels instead. Combined with the bracket around the screen, the finished build looks good. Check out the build montage after the break.

Regular old YouTube videos not doing it for you anymore? Try watching them at low resolution on an LED matrix.

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Workshop Tools Are Available In First-Class

July 28, 2021 by Bryan Cockfield 12 Comments

Most of dream of having a fully-stocked shop with all of the tools needed to build our projects, at least if we don’t already have such a shop. In the meantime, a lot of us are hacking together our own tools and working on whatever bench space might be available to us. While [Emiel] aka [The Practical Engineer] has an envious shop to work from, his latest project goes to show how repurposing some aircraft-grade equipment can result in a high-quality toolbox for himself, without shelling out for any consumer-level solution. (Video, embedded below.)

The core of his workshop cart build is actually a recycled food service cart from an airline. While the original probably only housed some soft drinks and ice, this one has been kitted out to be much more functional. Since [Emiel] is using this to wheel around his machine shop, he used a CNC machine to cut out slots in black MDF sheets which would hold his drill bits, taps, and other tools. Working with MDF on a CNC machine turned out to not be as simple as he thought, since the MDF would separate and break away unless the CNC tool heads were operated in a specific way.

The build also includes several buckets for other tools, and a custom enclosure for the top of the cart specifically built for his machine tools’ tools to sit while he is working. It’s certainly a more cost-effective solution to a wheeled shop toolbox than buying something off-the-shelf, and a clever repurposing of something which would have otherwise ended up in a landfill. [Emiel] is no stranger to building any tools that he might need, including this custom belt sander built completely from the ground up.

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DIY PECS Board Uses Pictures To Communicate

July 15, 2021 by Kristina Panos 6 Comments

One way of communicating with autistic and non-verbal people is through the use of a Picture Exchange Communication System or PECS board, which they can use to point out what they need or want throughout the day. However, the commercial versions of these boards have their share of problems — they’re expensive, and they’re fairly rigid as far as the pictures go. [Alain Mauer] has created an open-source PECS board that is far more personalized, and has audio to boot.

The number one requisite here is sturdiness, as [Alain]’s son [Scott] has already smashed two smartphones and a tablet. [Alain] went with a laser-cut MDF enclosure that should last quite a while. Inside is an Arduino Pro Mini and a DF Player Mini that plays corresponding clips from a micro SD card whenever [Scott] presses a button on the 16-key copper foil capacitive keypad. This PECS board is smart, too — it will sound a turn-me-off reminder after a few minutes of inactivity, and issue audible low battery warnings.

So far, [Scott] is responding better to photographs of objects than to drawings. Watch him interact with the board after the break.

This is far from the first thing [Alain] has built to help [Scott]. Be sure to check out this Pi-based media player built to engage and not enrage. Continue reading “DIY PECS Board Uses Pictures To Communicate” →

Toddler Arcade Cabinet Is A Stand-Up Job

October 6, 2020 by Kristina Panos 6 Comments

A few years ago, [Mark] built an arcade cabinet into a low table. But once his new gaming buddy [Grayson] came along and started crawling, it wasn’t practical to have a low, pointy table around. Trouble is, [Mark] had already given [Grayson] his first taste with a Thomas the Tank Engine game. Since the kid was hooked, [Mark] rebuilt the table arcade into a toddler-sized arcade cabinet that they can both use.

The brain — a Raspberry Pi running RetroPie — should be familiar to most of our readers. [Mark] found the perfect crappy old monitor when they were upgrading at his office, and found some nice speakers to give it good bass. We love the details like the chrome edging, and especially the kick bar/footrest along the bottom. It can be difficult to decide how to decorate a multi-arcade cabinet, so [Mark] went the sticker bomb route with 700 of them randomly distributed and safe from toddler wear and tear under five coats of clear wood varnish.

We think this looks great, especially since [Mark] doesn’t have a workshop and cut all that MDF by hand on a jigsaw in the kitchen. Check out the happy train engineer after the break.

Maybe once [Grayson] is old enough to break tablets, [Mark] can build a gaming tab-inet out of it. Just sayin’.

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This MDF Sound Bar Sounds Great

July 3, 2019 by Brian Benchoff 12 Comments

Everyone should build a speaker cabinet at least once in their life, if only so they can realize how much thought goes into building a simple box. [John] of ibuildit.ca wanted a sound bar for his home theater setup, and that means building a sound bar. The result is beautiful, and a demonstration of how much you can do with just a router and a table saw.

[John] built this sound bar almost entirely out of MDF, which isn’t the best material but it works well enough for a speaker cab that’s meant to be mounted to a wall. The sides were constructed first, with a rabbet holding the front and back on. Both the woofer and tweeter are inset into the front, and a standard piece of plumbing pipe serves as the bass port. Slap a round over bit into the router and do some light sanding, and everything looks great with a coat of black paint.

As with any speaker enclosure, the design is effectively parametric, designed entirely around the drivers being used. In this case, [John] is using a spreadsheet named ‘Unibox’ that gives you all the formulas and graphs for designing a speaker enclosure.

With the box built and the speakers installed, the only matter left were a few aesthetic choices. [John] went with a standard black finish with a very nice wooden grille held onto the front with magnets. It’s a design that pops, but the true test of a speaker is how it sounds. That’s a bit hard to convey over the Internet, but [John] included a few sound samples at the end of the build video, available below.

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