Breakaway Keyboard PCB Makes Customization A Snap

Once upon a time, keyboards were something that you took with you from computer to computer, because most of them were built quite nicely. After a few dark decades of membrane keyboards being the norm, the rise of the mechanical keyboard community has shined a light on what is possible with open source designs. Anyone can join in, because quality clackers now exist on every level, whether you want to design the perfect split ortho with OLEDs, rotary encoders, and rear view mirrors, or just want to fork over some money and get to punching switches.

Break me off a piece of that candy bar keeb.

Building your own keyboard doesn’t have to be daunting. It can be as easy or as involved as you want. There’s still a fair amount of soldering simply because it’s a keyboard. But there are plenty of options if you don’t want to do a whole lot beyond soldering switches (or hot swap sockets!) and putting a case together.

Take for instance the JNAO (Just Need An Ortho) build that [Jared] just finished. It starts with a PCB and on-board controller, and the idea is to customize it from there. You’re left to 3D print, laser cut, or otherwise carve your own case and a plate to stabilize the key switches, and then get down to business deciding on switches and keycaps.

The interesting thing about the JNAO is the breakaway row of keys on the bottom. The standard grid is 12×5, but if you don’t need the dedicated number row along the top like [Jared], you’re not stuck with it. And you’re not stuck with the default layout, either. Flashing to a standard Planck layout didn’t go as easily as [Jared] might have liked, but we think he was wise to get the firmware squared away before ever turning on the soldering iron.

Don’t know what to do with such a small keyboard? They’re pretty much perfect for cyberdeck builds.

Hackaday Podcast 077: Secret Life Of SD Cards, Mining Minecraft’s Secret Seed, BadPower Is Bad, And Sailing A Sea Of Neon

Hackaday editors Mike Szczys and Elliot Williams are deep in the hacks this week. What if making your own display matrix meant a microcontroller board for every pixel? That’s the gist of this incredible neon display. There’s a lot of dark art poured into the slivers of microSD cards and this week saw multiple hacks digging into the hidden test pads of these devices. You’ve heard of Folding@Home, but what about Minecraft@Home, the effort to find world seeds from screenshots. And when USB chargers have exposed and rewritable firmware, what could possibly go wrong?

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 077: Secret Life Of SD Cards, Mining Minecraft’s Secret Seed, BadPower Is Bad, And Sailing A Sea Of Neon”

Ergo Keyboard Build Issue Becomes Crystal Clear

Somewhere between the onset of annoying hand pain and the feeling of worn-out, mushy switches, [sinbeard]’s keyboard dissatisfaction came to a head. He decided it was time to slip into something bit more ergonomic and settled on building an Iris — a small split keeb with an ortholinear (non-staggered) key arrangement.

The Iris is open source and uses an on-board controller, so you can have the boards fabbed and do a lot of SMD soldering, or get a pair of PCBs with all of that already done. [sinbeard] went the latter route with this build, but there’s still plenty of soldering and assembly to do before it’s time to start clackin’, such as the TRRS jacks, the rotary encoders, and of course, all the switches. It’s a great way for people to get their feet wet when it comes to building keyboards.

Everything went according to plan until it was time to flash the firmware and it didn’t respond. It’s worth noting that both of the Iris PCBs are the same, and both are fully populated. This is both good and bad.

It’s bad you have two on-board microcontrollers and their crystals to worry about instead of one. It’s good because there’s a USB port on both sides so you can plug in whichever side you prefer, and this comes in mighty handy if you have to troubleshoot.

When one side’s underglow lit up but not the other, [sinbeard] busted out the ISP programmer. But in the end, he found the problem — a dent in the crystal — by staring at the board. A cheap replacement part and a little hot air rework action was all it took to get this Iris to bloom.

Want to build a keyboard but need a few more keys? Check out the dactyl and the ErgoDox.

Clacker Hacker: Hot Rod Switch Mods

Whether you’re a programmer, gamer, writer, or data entry specialist, the keyboard is an extension of your nervous system. It’s not so much a tool as it is a medium for flow — for being in the zone. So I think it’s only natural that you should care deeply about your keyboard — how it looks, how it sounds, and above all, how it feels to finger-punch those helmeted little switches all the live-long day. That’s my excuse, anyway.

It might surprise you that mechanical keyboard switches can be modified in a number of ways. Depending on what you want from your keyboarding experience, you can make switches feel lighter or less scratchy, quiet them down, or tighten up any wobble in the housing. Why would you want to do this? Because customization is fun. Because electromechanical things are awesome, and because it’s fun to take switches apart and put them back together again. Because it’s literally hacking and this is Hackaday.

This is a pair of plates from a macro keeb I’m making that will sit directly in front of my trackball.

I got into switch modding because I wanted to put Cherry clears in my dactyl, but worried that they would take too much force to actuate and wear my fingers out. So I bought some really light (39g) springs and was really looking forward to swapping them into the clears, but they just don’t work. Like, physically. Slider goes down, slider gets stuck. It will come back up, but only if I hit it again and smear my finger to the side a bit at the same time. Those springs must be too weak to return clear sliders.

I took this as a sign that I should suck it up and use browns instead. After all, no one else has to know what my sliders look like. While I was opening switches, I tried out one of these super-light springs in a brown, thinking maybe they wouldn’t have to go to waste. Not only did the lighter spring work in the brown, it felt pretty nice. It’s hard to imagine how a whole keeb would feel based on a single switch, but if you can gather a handful and snap them into a plate to riffle your fingers over them, well, it’s probably close enough to a full keyboard to get a good feel for whatever mod you’re doing.

Continue reading “Clacker Hacker: Hot Rod Switch Mods”

3D Printing A Macro Pad, Switches And All

Building a macro pad inside of a 3D printed enclosure is hardly news these days. Neither is adding 3D printed keycaps to the mix. But if you go as far as [James Stanley] has, and actually print the switches themselves, we’ve got to admit that’s another story entirely.

Now you might be wondering how [James] managed to print a mechanical keyboard switch that’s the size of your garden variety Cherry. Well, the simple answer is that he didn’t. While his printed switches have the same footprint as traditional switches, they are twice as tall.

The switches could probably made much smaller if it wasn’t for the printed spring, but using a “real” one would defeat the purpose. Though we do wonder if the mechanical design could be simplified by making it an optical switch.

But can printed switches really stand up to daily use? [James] wondered the same thing, so he built a testing rig that would hit the switches and count how many iterations before they stopped working. This testing seems to indicate that the keys will either fail quickly due to some mechanical defect, or last for hundreds of thousands of presses. So assuming you weed out the duds early, you should be in pretty good shape.

Naturally, there are a few bits of copper inside each printed switch to act as the actual contacts. But beyond that, all you need to build one of these printable pads yourself is a USB-HID capable microcontroller like the Arduino Pro Micro. If you used the ESP32, you could even make it Bluetooth.

Continue reading “3D Printing A Macro Pad, Switches And All”

Inputs Of Interest: X-Bows Ergo-Mechanical Keyboard

Okay, let’s just get this out of the way up front, shall we? This ergonomic mechanical keyboard was a free sample offered to me by X-Bows. They contacted me after I expressed interest in trying one in the comments of my post about the Kinesis Advantage. I had my doubts about this keyboard as far as my own personal ergonomic needs go, which are admittedly on the extreme side. TL;DR: I won’t be abandoning my curvy girls anytime soon. But I will say that I’m definitely impressed by the X-Bows.

X-Bows was founded by a doctor who saw a lot of RSI issues in programmers and writers and decided to take matters into his own hands. The keyboard was born on Kickstarter in 2017 and now comes in three models. They sent me the mid-range model called The Knight, which retails for $249, but seems to be on permanent sale for $199. The top-of-the-line Knight Plus has a magnetic, detachable 10-key that can attach to either side. Continue reading “Inputs Of Interest: X-Bows Ergo-Mechanical Keyboard”

Burning Chrome

You want a good project that combines multiple disciplines, gives you something useful in the end, and will certainly wow the muggles? Or do you simply need a custom rig with which to “jack in” to “cyberspace”? How about building your own luggable, portable, computer with some style — your own cyberdeck?

Coming to you from the fertile world that William Gibson created in “Neuromancer”, “Count Zero”, and “Mona Lisa Overdrive”, cyberdecks were the portable computers that the heroes and anti-heroes roaming the Sprawl would use to connect to what was essentially the Internet. Since we’re already living in the era where large portions of the world are controlled by vast corporations, we spend our entire lives online, and machine intelligence is poised to become sentient, you might as well get building.

We’ve seen a number of great examples of cyberdeck builds, and they’re all special in their own way, but there are common features uniting them all. First, you’ll need a screen, a portable computer brain, some batteries, and a nice keyboard. The good news is that all of the above have become eminently available, even inexpensive, in the last few years.

Discipline #1 is that of the case modder. You’re designing your ideal portable computer, after all. It’s got to look good, and we don’t mean that black, boxy ThinkPad look. If you’ve got a 3D printer, and maybe a willingness to spray paint, the world is your oyster here.

Discipline #2 is that of the keyboard builder. You’re not going to want to enter the Matrix with anything less than a pleasant typing interface. Again, 3D printing, laser-cutting, or CNC milling your own keyplate and building yourself a keyboard from scratch is a viable option, but there are tons of Bluetooth and USB keyboard options if you want to cut corners, or find one you really like.

Discipline #3 is the software hacker. Putting together exactly the right set of software, setting up the system to do what you want, and getting that sweet background screen just right are the last steps to making yourself at home in Cyberspace.

With so much latitude to introduce your own design ideas into your bespoke luggable, no two will be alike. Mine’s going to have programming ports for every microcontroller I frequently use, a decent speaker, maybe a variable power supply, and probably some reasonable amount of LED bling. What’s going to be on yours?

This article is part of the Hackaday.com newsletter, delivered every seven days for each of the last 200+ weeks. It also includes our favorite articles from the last seven days that you can see on the web version of the newsletter.

Want this type of article to hit your inbox every Friday morning? You should sign up!