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72 Articles

Air-Assist Analysis Reveals Most Effective — And Quietest — Methods

May 9, 2021 by 19 Comments

If there’s one thing that continues to impress us about the Hackaday community as the years roll by, it’s the willingness to share what we’ve learned with each other. Not every discovery will be news to everyone, and everything won’t be helpful or even interesting to everyone, but the mere act of sharing on the off chance that it’ll help someone else is really what sets the hardware hacking world apart.

Case in point: this in-depth analysis of laser cutter air-assist methods. Undertaken by [David Tucker], this project reads more like a lab writeup than a build log, because well, that’s pretty much what it is. For those not into laser cutters, an air assist is just a steady flow of air to blow smoke and cutting residue away from the beam path and optics of a laser cutter. It’s simple, but critical; without it, smoke can obscure and reflect the laser beam, foul lenses and mirrors, and severely degrade cut quality.

To see what air-assist methods work best, [David] looked at four different air pumps and compressors, along with a simple fan. Each of these methods was compared to a control of cuts made without air assist. The test was simple: a series of parallel lines cut into particle board with the beam focused on the surface at 80% power, with the cut speed slowly decreasing. It turned out that any air-assist was better than nothing, with the conspicuous exception of using just a fan, which made things worse. Helpfully, [David] included measurements of the noise levels of the compressors he tested, and found there’s no advantage to using an ear-splitting shop compressor over a quieter aquarium air pump. Plus, the aquarium pumps are cheap — always a bonus.

Not sure how to get up to speed with lasers? Laser Cutting 101 might be a great place to start.

Precision Optics Hack Chat With Jeroen Vleggaar Of Huygens Optics

November 30, 2020 by 4 Comments

Join us on Wednesday, December 2nd at noon Pacific for the Precision Optics Hack Chat with Jeroen Vleggaar!

We sometimes take for granted one of the foundational elements of our technological world: optics. There are high-quality lenses, mirrors, filters, and other precision optical components in just about everything these days, from the smartphones in our pockets to the cameras that loom over us from every streetlight and doorway. And even in those few devices that don’t incorporate any optical components directly, you can bet that the ability to refract, reflect, collimate, or otherwise manipulate light was key to creating the electronics inside it.

The ability to control light with precision is by no means a new development in our technological history, though. People have been creating high-quality optics for centuries, and the methods used to make optics these days would look very familiar to them. Precision optical surfaces can be constructed by almost anyone with simple hand tools and a good amount of time and patience, and those components can then be used to construct instruments that can explore the universe wither on the micro or macro scale.

Jeroen Vleggaar, know better as Huygens Optics on YouTube, will drop by the Hack Chat to talk about the world of precision optics. If you haven’t seen his videos, you’re missing out!

When not conducting optical experiments such as variable surface mirrors and precision spirit levels, or explaining the Double Slit Experiment, Jeroen consults on optical processes and designs. In this Hack Chat, we’ll talk about how precision optical surfaces are manufactured, what you can do to get started grinding your own lenses and mirrors, and learn a little about how these components are measured and used.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 2 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Skylight In Any Room

October 4, 2020 by 41 Comments

Despite a glut of introvert memes, humans need sunlight. If vitamin D isn’t your concern, the sun is a powerful heater, and it helps plants grow. Sadly for [mime], their house is not positioned well to capture all those yummy sunbeams. Luckily for us, their entry into the 2020 Hackaday Prize is their sun-tracking apparatus that redirects those powerful rays throughout the house. It uses a couple of mirrors to redirect the light around their shed and into the house. For those who work in a dim office, no amount of work is too great for a peek of natural sunlight.

Movie spoiler alert: We saw this trick in the 1985 movie Legend and it was enough to vanquish the Lord of Darkness.

This project started in 2014 and sat on hiatus for more than five years, but it is back and prime for improvements fueled by half-a-decade of experience. The parts that aren’t likely to change are the threaded struts that adjust the positioning mirror’s angle, the driving motors, and power circuitry. Their first plan was to build a solar-powered controller with an Arduino, DC motors, and sun telemetry data, but now they’re leaning toward stepper motors and a computer in the house with a long cable. They are a finalist this year, so we will keep our eyes peeled for further development.

The HackadayPrize2020 is Sponsored by:
Supplyframe
Digi-Key
Microchip
Arm

Mirror, Mirror, On Your Cam, Show Us What You’ve Drawn By Hand

September 19, 2020 by 10 Comments

Working and learning from home may be the new norm, and if IKEA shelves are any indication, folks are tricking out their home office with furniture, gadgets, and squishy chairs. While teleconferencing has proven to be an invaluable tool, paper documents aren’t going down with out a fight.

Unfortunately dedicated document cameras require significant space and monies, so they’re impractical if you only share once in a while. [John Umekubo] didn’t want students and teachers hobbled by the same costs and inconveniences, so he modeled a mirror holder that slides over a laptop’s webcam and directs the view downward.

[John]’s adventures started with a Twitter post, as seen below, but the responses were so encouraging that he published his design on Thingiverse for everyone. There’s also a version that can be laser cut out of cardboard, though we imagine a pair of scissors would work in a pinch. He admits there’s already a consumer model, but wasn’t planning to sell them anyway. Like us, he wants to get people to share their work.

We recently covered a simpler version of the same idea in use at Northwestern University, and we’ve seen a similar hack that gives a split-screen effect to sketch and maintain eye contact. If you want to share the view in your room, we have a Raspberry Pi streaming option that’s worth checking out.

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Mirror Turns Webcam Into Document Camera

September 17, 2020 by 12 Comments

This is one of those so-simple-I-wish-I-invented-it hacks. Professor [Michael Peshkin] is teaching his engineering students remotely. While he has a nice second camera that he can use to transmit whatever he doodles on paper, most of his students just have the single webcam built into their laptops.

The solution is to put a mirror in front of the laptop cam, and flip the image left-to-right in software. They use Zoom, which has a mirror mode. Done.

The trick is making a nice frame. [Michael] has bent one out of wire, but suggests that a mirror compact works about as well in a pinch. It’s super important that his students can ask him questions backed up by drawings, and this reduces the startup cost to nearly nothing, making it universally useful.

[Prof. Peshkin] is not a stranger to mirror-based pedagogical hacks. Seven years ago, he showed us how to make a transparent whiteboard for video lectures, and it blew up on Hackaday. Since then, there are hundreds or thousands of Lightboards in the wild. We hope this idea catches on as well!

Infinity Mirror At Warp Speed

September 11, 2020 by 10 Comments

Inventing often combines more than one old ideas into a new one. Even when the fused things are similar, the result can be more valuable than the sum of its parts. Unlike those analog watches with a digital clock below the face, when [Mojoptix] combined the re-reflecting properties of an infinity mirror with the image twisting qualities of a funhouse mirror, we get more than just a pair of mirrors. The resulting images look like a lot of fun. Warping one surface of two parallel mirrors doesn’t just alter the result a bit, because the planes feed off each other’s view, the final product is an exponentially skewed show.

Our host mounts a 3D printed ring with an hubward-facing strip of LEDs to an ordinary glass mirror. Over that, he designs four mated plates that hold semi-reflective film sheets in different shapes. The first is a hyperbolic paraboloid, but it’s probably easier to think of it as shaped like a Pringles chip (crisp). Once the light is applied, it looks like a bowtie made by a deranged god or the start of an infinite rabbit hole of light and reflection. To further the madness, he hits us with four shapes at once, so we hope you’ll take a moment to enjoy the video below.

This guy is no stranger to optics, and we’ve reported on a couple of other cool inventions that teach a concept through demonstration. His precision calipers demonstrate the Moiré effect, and his digital sundial capitalizes on parallel light beams.

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500 Lasers Are Not Necessarily Better Than One, But They Look Great

July 13, 2020 by 29 Comments

If playing with but a single laser pointer is fun, then playing with 500 laser pointers must be 500 times the fun, right? So by extension, training 500 laser pointers on a single point must be the pinnacle of pointless mirth. And indeed it is.

When we first spotted this project, we thought for sure it was yet another case of lockdown-induced  boredom producing an over-the-top build. Mind you, we have no problem with that, but in this case, [nanoslavic] relates that this is actually a project from a few years back. It’s really as simple as it looks: 500 laser pointer modules arranged on a plate with a grid of holes in a 25 by 20 array. As he placed the laser modules on the board with a glob of hot glue, he carefully aimed each one to hit a single point about a meter and a half away.  There are also a handful of blue LEDs nestled into the array, because what project is complete without blue LEDs?

The modules are wired in concentric circuits and controlled by a simple bank of toggle switches. Alas, 500 converging 150-mW 5 mW lasers do not a 75-W 2.5 W laser make; when fully powered, the effect at the focal point is reported to be only a bit warm. But it looks incredible, especially through smoke. Throwing mirrors and lenses into the beam results in some interesting patterns, too.

You’ll still need to take safety seriously if you build something like this, of course, but this one is really just for show. If you’re really serious about doing some damage with lasers, check out the long list of inadvisable laser builds that [Styropyro] has accumulated — from a high-powered “lightsaber” to a 200-Watt laser bazooka.

(Terminate your beams carefully, folks. We don’t want anyone going blind.)

Continue reading “500 Lasers Are Not Necessarily Better Than One, But They Look Great” →