power

141 Articles

Don’t Turn That Old System On, First Take It Apart

July 21, 2025 by 2 Comments

When you first get your hands on an old piece of equipment, regardless of whether it’s an old PC or some lab equipment, there is often the temptation to stick a power lead into it and see what the happy electrons make it do. Although often this will work out fine, there are many reasons why this is a terrible idea. As many people have found out by now, you can be met by the wonderful smell of a Rifa capacitor blowing smoke in the power supply, or by fascinatingly dangly damaged power wires, as the [Retro Hack Shack] on YouTube found recently in an old Gateway PC.

Fortunately, this video is a public service announcement and a demonstration of why you should always follow the sage advice of “Don’t turn it on, take it apart”. Inside this Gateway 2000 PC from 1999 lurked a cut audio cable, which wasn’t terribly concerning. The problem was also a Molex connector that had at some point been violently ripped off, leaving exposed wiring inside the case. The connector and the rest of the wiring were still found in the HDD.

Other wires were also damaged, making it clear that the previous owner had tried and failed to remove some connectors, including the front panel I/O wiring. Thankfully, this PC was first torn apart so that the damage could be repaired, but it shows just how easily a ‘quick power-on check’ can turn into something very unpleasant and smelly.

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On Egyptian Pyramids And Why It’s Definitely Aliens

April 1, 2025 by 63 Comments

History is rather dull and unexciting to most people, which naturally invites exciting flights of fancy that can range from the innocent to outright conspiracies. Nobody truly believes that the astounding finds and (fully functioning) ancient mechanisms in the Indiana Jones and Uncharted franchises are real, with mostly intact ancient cities waiting for intrepid explorers along with whatever mystical sources of power, wealth or influence formed the civilization’s foundations before its tragic demise. Yet somehow Plato’s fictive Atlantis has taken on a life of its own, along with many other ‘lost’ civilizations, whether real or imagined.

Of course, if these aforementioned movies and video games were realistic, they would center around a big archaeological dig and thrilling finds like pot shards and cuneiform clay tablets, not ways to smite enemies and gain immortality. Nor would it involve solving complex mechanical puzzles to gain access to the big secret chamber, prior to walking out of the readily accessible backdoor. Reality is boring like that, which is why there’s a major temptation to spruce things up. With the Egyptian pyramids as well as similar structures around the world speaking to the human imagination, this has led to centuries of half-baked ideas and outright conspiracies.

Most recently, a questionable 2022 paper hinting at structures underneath the Pyramid of Khafre in Egypt was used for a fresh boost to old ideas involving pyramid power stations, underground cities and other fanciful conspiracies. Although we can all agree that the ancient pyramids in Egypt are true marvels of engineering, are we really on the cusp of discovering that the ancient Egyptians were actually provided with Forerunner technology by extraterrestrials?

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Moving Power Grids In A Weekend, The Baltic States Make The Switch

February 9, 2025 by 35 Comments

A significant event in the world of high-power electrical engineering is under way this weekend, as the three Baltic states, Lithuania, Latvia, and Estonia, disconnect their common power grid from the Russian system, and hook it up to the European one. It’s a move replete with geopolitical significance, but it’s fascinating from our point of view as it gives a rare insight into high voltage grid technology.

There are a few news videos in the air showing contactors breaking the circuit, and even a cable-cutting moment, but in practice this is not as simple a procedure as unplugging an appliance from a wall socket. The huge level of planning that has gone into this move is evident in the countrywide precautions in case of power loss, and the heightened security surrounding the work. As we understand it at the moment the three countries exist as a temporary small grid of their own, also isolating the Russian exclave of Kaliningrad which now forms its own grid. The process of aligning the phase between Baltic and European grids has been under way overnight, and an online monitor shows significant frequency adjustments during that time. At some point on Sunday a new connection will be made to the European grid via Poland, and the process will be completed. We imagine that there will be a very relieved group of electrical engineers who will have completed their own version of a Moon landing when that has happened.

If you happen to live in either region, there’s still some time to watch the process in action, by monitoring the supply frequency for yourself. It’s not the first time that geopolitics have affected the European grid, as the continent lost six minutes a few years ago, and should you Americans think you are safe from such problems, think again.

E-Bike Motor Gets New Life As Hydro Plant

January 5, 2025 by 54 Comments

For economic reasons, not every lake with a dam can support a hydroelectric power plant. Some rivers or creeks are dammed for flood control or simply for recreation, and don’t have the flow rate or aren’t deep enough to make the investment of a grid-scale generation facility worthwhile. But for those of us with a few spare parts around and access to a small lake, sometimes it’s possible to generate a usable amount of energy with just a bit of effort.

[Beyond the Tint] is building this mostly as a proof-of-concept, starting with a 1,000W hub motor from an e-bike that’s been removed from its wheel. A 3D-printed waterwheel attachment is installed in its place, and the fixed shaft is attached to a homemade ladder-looking mechanism that allows the entire generator to be lowered into the flow of a moving body of water, in this case, a small stream. A bridge rectifier converts the AC from the hub motor (now a generator) into DC, and after a few measurements and trials, [Beyond the Tint] produced over 30W with the first prototype.

A second prototype was made with feedback from the first video he produced, this time with an enclosed paddlewheel. This didn’t appear to make much difference at first, but a more refined impeller may make a difference in future prototypes. Small-scale hydropower is a fairly popular challenge to tackle, especially in the off-grid community. With access to even a small flowing stream and enough elevation change, it’s possible to build something like this generator out of parts from an old washing machine.

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Sony Vaio Revived: Power, The Second 80%

December 31, 2024 by 3 Comments

A bit ago, I’ve told you about how the Sony Vaio motherboard replacement started, and all the tricks I used to make it succeed on the first try. How do you plan out the board, what are good things to keep in mind while you’re sourcing parts, and how do you ensure you finish the design? This time, I want to tell you my insights about what it takes for your new board revision to stay on your desk until completion, whether it’s helping it not burn up, or making sure the bringup process is doable.

Uninterrupted, Granular Power

Power was generally comfortable to design, but I did have to keep some power budgets in mind. A good exercise for safeguarding your regulators is keeping a .txt file where you log consumers and their expected current consumption on each board power rail, making sure all of your power regulators, connectors, and tracks, can handle quite a bit more than that current. Guideline: increase current by 20%-50% when figuring out the specs for switching regulators and inductors, and, multiply by 10-20% when figuring out conversion losses going between downstream and upstream rails.

I did have a blunder in this department – not accounting for track current early on enough. I laid out the board using 0.5mm wide tracks for power – it looked spacious enough. Then, I put “0.5mm” into a track current calculator and saw a harrowing temperature increase for the currents I was expecting. At that point in routing, it took some time to shift tracks around to accomodate the trace width I actually needed, which is to say, I should’ve calculated it all way way earlier. Thankfully, things went well in the end.

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Retro Computer Goes Back To The 1950s

December 6, 2024 by 24 Comments

When thinking of retrocomputing, many of us will imagine machines such as the Commodore 64 or Apple II. These computers were very popular and have plenty of parts and documentation available. Fewer will go back to the Intel 8008 or even 4004 era which were the first integrated circuit chips commercially available. But before even those transistor-based computers is a retrocomputing era rarely touched on: the era of programmable vacuum tube machines. [Mike] has gone back to the 1950s with this computer which uses vacuum tubes instead of transistors.

The computer has an eight-bit architecture and features most of the components of any modern transistor-based computer of similar computational ability. Memory, I/O, an arithmetic logic unit including a carry bit that allows it to do 16-bit arithmetic, are all implemented using 6N3P dual triode tubes that date to the 50s and 60s and would have been used in similar computers like the IBM 700. All of this drives a flight simulator program or a Fibonacci number generator, demonstrating its general purpose computing capabilities.

Of course, tubes were generally phased out in favor of transistors largely due to their power and space requirements; [Mike] needs a stepladder to maintain this computer as well as around ten minutes each time he starts it up to allow the tubes to warm up, with each module needing over three amps of current each. It’s a hugely impressive build and we’d recommend checking out the video linked below to get more details on its operation. If you’re looking for something a little more accessible to get into the world of vacuum tubes, this single-board tube computer fits the bill.

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An image of a desert with dramatically cloudy skies. In the middle of the image is a series of clay doorways with vertically-oriented wooden slats surrounding a central pole. These form the basis of a panemone windmill.

Help Wanted: Keep The World’s Oldest Windmills Turning

November 7, 2024 by 35 Comments

While the Netherlands is the country most known for its windmills, they were originally invented by the Persians. More surprisingly, some of them are still turning after 1,000 years.

The ancient world holds many wonders of technology, and some are only now coming back to the surface like the Antikythera Mechanism. Milling grain with wind power probably started around the 8th Century in Persia, but in Nashtifan, Iran they’ve been keeping the mills running generation-to-generation for over 1000 years. [Mohammed Etebari], the last windmill keeper is in need of an apprentice to keep them running though.

In a world where vertical axis wind turbines seem like a new-fangled fad, it’s interesting to see these panemone windmills are actually the original recipe. The high winds of the region mean that the timber and clay structure of the asbad structure housing the turbine is sufficient for their task without all the fabric or man-made composites of more modern designs. While drag-type turbines aren’t particularly efficient, we do wonder how some of the lessons of repairability might be used to enhance the longevity of modern wind turbines. Getting even 100 years out of a turbine would be some wicked ROI.

Wooden towers aren’t just a thing of the past either, with new wooden wind turbines soaring 100 m into the sky. Since you’ll probably be wanting to generate electricity and not mill grain if you made your own, how does that work anyway?

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