ESP8266 Adds WiFi Logging To IKEA’s Air Quality Sensor

July 24, 2021 by Tom Nardi 37 Comments

Introduced back in June, the IKEA VINDRIKTNING is a $12 USD sensor that uses colored LEDs to indicate the relative air quality in your home depending on how many particles it sucks up. Looking to improve on this simplistic interface, [Sören Beye] tacked an ESP8266 to the board so it can broadcast sensor readings out over MQTT.

Just three wires link the ESP8266 to the PCB.

While some of us would have been tempted to gut the VINDRIKTNING and attach its particle sensor directly to the ESP8266, the approach [Sören] has used is actually quite elegant. Rather than replacing IKEA’s electronics, the microcontroller is simply listening in on the UART communications between the sensor and the original controller. This not only preserves the stock functionality of the VINDRIKTNING, but simplifies the code as the ESP doesn’t need to do nearly as much.

All you need to do if you want to perform this modification is solder a couple wires to convenient test pads on the VINDRIKTNING board, then flash the firmware (or write your own version), and you’re good to go. There’s plenty of room inside the case for the ESP8266, though you may want to tape it down so it doesn’t impact air flow.

While not required, [Sören] also recommends making a small modification to the VINDRIKTNING which makes it a bit quieter. Apparently the 5 V fan inside the sensor is occasionally revved up by the original controller, rather than kept at a continuous level that you can mentally tune out. But by attaching the sensor’s fan to the ESP8266’s 3.3 V pin, it will run continuously at a lower speed.

We’ve seen custom firmware for IKEA products before, but this approach, which keeps the device’s functionality intact regardless of what’s been flashed to the secondary microcontroller, is particularly appealing for those of us who can’t seem to keep the gremlins out of our code.

[Thanks to nexgensri for the tip.]

Analog Camera Goes Digital

July 15, 2021 by Bryan Cockfield 33 Comments

The digital camera revolution swept through the world in the early 2000s, and aside from some unique situations and a handful of artists still using film, almost everyone has switched over to digital since then. Unfortunately that means that there’s a lot of high quality film cameras in the world that are gathering dust, but with a few pieces of equipment it’s possible to convert them to digital and get some more use out of them.

[befinitiv]’s latest project handles this conversion by swapping in a Raspberry Pi Zero where the film cartridge would otherwise be inserted into the camera. The Pi is attached to a 3D-printed case which mimics the shape of the film, and also houses a Pi camera right in front of the location where the film would be exposed. By removing the Pi camera’s lens, this new setup is able to take advantage of the analog camera’s optics instead and is able to capture images of relatively decent quality.

There are some perks of using this setup as well, namely that video can be broadcast to this phone over a wireless connection to a computer via the Raspberry Pi. It’s a pretty interesting build with excellent results for a remarkably low price tag, and it would be pretty straightforward to interface the camera’s shutter and other control dials into the Raspberry Pi to further replicate the action of an old film camera. And, if you enjoy [befinitiv]’s projects of bringing old tech into the modern world, be sure to check out his 80s-era DOS laptop which is able to run a modern Linux installation.

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Peeking Inside A Volcano Sensor

July 14, 2021 by Chris Lott 21 Comments

On a recent walk through the Hawaii Volcanoes National Park, [Andrew Cooper] stumbled upon an unlocked monitoring station. Being an engineer, he couldn’t resist taking a look. This station is one of a network of sulfur dioxide (SO2) monitoring stations installed around the park to keep an eye on volcanic emissions. Unsurprisingly, sulfur dioxide is unhealthy to breathe. Sensors like these keep people informed about local conditions before taking their strolls among the volcanic foothills, enjoying gorgeous vistas as [Andrew] describes it.

[Andrew] wasn’t particularly surprised at the contents of the station, since he builds similar equipment in his day job. Continuous power is provided by lead acid batteries kept charged by an array of three mis-matched solar panels. There are duplicate SO2 monitors, an air particulate meter, and a standard weather station affixed to the top. Data is logged on-site and reported up the chain by a cell-phone modem. [Andrew] wasn’t impressed with the workmanship, noting:

It appeared as if the circuits were wired by a ham-handed grad student with no sense of pride in their work.

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Hackaday Links: June 13, 2021

June 13, 2021 by Dan Maloney 6 Comments

When someone offers to write you a check for $5 billion for your company, it seems like a good idea to take it. But in the world of corporate acquisitions and mergers, that’s not always the case, as Altium proved this week when they rebuffed a A$38.50 per share offer from Autodesk. Altium Ltd., the Australian company whose flagship Altium Designer suite is used by PCB and electronic designers around the world, said that the Autodesk offer “significantly undervalues” Altium, despite the fact that it represents a 42% premium of the company’s share price at the end of last week. Altium’s rejection doesn’t close the door on ha deal with Autodesk, or any other comers who present a better offer, which means that whatever happens, changes are likely in the EDA world soon.

There were reports this week of a massive explosion and fire at a Chinese polysilicon plant — sort of. A number of cell phone videos have popped up on YouTube and elsewhere that purport to show the dramatic events unfolding at a plant in Xinjiang province, with one trade publication for the photovoltaic industry reporting that it happened at the Hoshine Silicon “997 siloxane” packing facility. They further reported that the fire was brought under control after about ten hours of effort by firefighters, and that the cause is under investigation. The odd thing is that we can’t find a single mention of the incident in any of the mainstream media outlets, even five full days after it purportedly happened. We’d have figured the media would have been all over this, and linking it to the ongoing semiconductor shortage, perhaps erroneously since the damage appears to be limited to organic silicone production as opposed to metallic silicon. But the company does supply something like 17% of the world’s supply of silicon metal, so anything that could potentially disrupt that should be pretty big news.

It’s always fun to see “one of our own” take a project from idea to product, and we like to celebrate such successes when they come along. And so it was great to see the battery-free bicycle tire pressure sensor that Hackaday.io user CaptMcAllister has been working on make it to the crowdfunding stage. The sensor is dubbed the PSIcle, and it attaches directly to the valve stem on a bike tire. The 5-gram sensor has an NFC chip, a MEMS pressure sensor, and a loop antenna. The neat thing about this is the injection molding process, which basically pots the electronics in EDPM while leaving a cavity for the air to reach the sensor. The whole thing is powered by the NFC radio in a smartphone, so you just hold your phone up to the sensor to get a reading. Check out the Kickstarter for more details, and congratulations to CaptMcAllister!

We’re saddened to learn of the passing of Dale Heatherington last week. While the name might not ring a bell, the name of his business partner Dennis Hayes probably does, as together they founded Hayes Microcomputer Products, makers of the world’s first modems specifically for the personal computer market. Dale was the technical guru of the partnership, and it’s said that he’s the one who came up with the famous “AT-command set”. Heatherington only stayed with Hayes for seven years or so before taking his a $20 million share of the company and retiring, which of course meant more time and resources to devote to tinkering with everything from ham radio to battle bots. ATH0, Dale.

Practical Sensors: The Hall Effect

May 20, 2021 by Al Williams 22 Comments

Measuring a magnetic field can be very easy with some pretty low tech, or it can be very high tech. It just depends on what kind of measurement you need and how much effort you want to expend. The very simplest magnetic sensors are reed switches. These are basically relays with no coil. Instead of a coil, an external magnet gets close enough to make or break the contacts in the reed. You see these a lot in, for example, door alarm sensors.

Then again, there’s no real finesse to a reed. It changes state when it sees enough of a magnetic field and that’s about all. You could use a compass with some sort of detection on the needle to get some more information about the field, but not much more. That was, however, how early magnetometers worked. Today, you have lots of options, including the nearly ubiquitous Hall effect sensor.

You might use a Hall effect to measure the magnetic button on a keyboard key coming down when you press it or the open and closed state of a valve. A lot of Hall effects see service as current monitors. Since a coil generates a magnetic field proportional to the current through it, a magnetic sensor can estimate the current in a coil of wire without any physical contact. Hall effects can also watch a magnet go by in a linear motion system or a rotating system to get an idea of position or speed. For example, check out this brushless motor controller that uses three sensors to understand the motor’s position.

History

Edwin Hall identified the effect in 1879. The basic idea is simple: an electrical conductor carrying current will exhibit changes due to an external magnetic field nearby. These changes show up as voltage you measure across the conductor. Normally, the voltage across a conductor will be nearly zero, but with a magnetic field, you’ll get a non-zero reading in proportion to the magnetic field strength in a particular plane, as we’ll see shortly.

Hall effect sensors are just one type of modern magnetometer. There are many different kinds including those that use inductive pickup coils that may or may not rotate or a fluxgate, which is a special type of coil. Some use a scale or a spring to measure force against another magnet — sometimes microscopically. You can even detect a magnetic field using optical properties like the Kerr effect or Faraday rotation.

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Tightly Packed Raspberry Pi Tricorder Impresses

April 15, 2021 by Tom Nardi 22 Comments

We’ll say upfront that we don’t have nearly as much information about this 3D printed Star Trek: The Next Generation tricorder as we’d like. But from the image galleries [Himmelen] has posted we know it’s running on the Raspberry Pi Zero W, has a color LCD in addition to a monochrome OLED, and that it’s absolutely packed with gear.

So far, [Himmelen] has fit an NESDR RTL-SDR dongle, a GPS receiver, an accelerometer, and the battery charging circuitry in the top half of the case. Calling it a tight fit would be something of an understatement, especially when you take into account all the wires snaking around in there. But as mentioned in the Reddit thread about the device, a custom PCB backplane of sorts is in the works so all these modules will have something a little neater to plug into.

There are a lot of fantastic little details in this build that have us very excited to see it cross the finish line. The female USB port that’s been embedded into the top of the device is a nice touch, as it will make it easy to add storage or additional hardware in the field. We also love the keyboard, made up of 30 individual tact switches with 3D printed caps. It’s hard to imagine what actually typing on such an input device would be like, but even if each button just fired off its own program or function, we’d be happy.

Judging by the fact that the LCD shows the Pi sitting at a login prompt in all the images, we’re going to go out on a limb and assume [Himmelen] hasn’t gotten to writing much software for this little gadget yet. Once the hardware is done and it’s time to start pushing pixels though, something like Pygame could be used to make short work of a LCARS-style user interface that would fit the visual style of The Next Generation. In fact, off the top of our heads we can think of a few turn-key projects out there designed for creating Trek UIs, though the relatively limited computational power of the Pi Zero might be a problem.

We’ve seen several projects that tried to turn the iconic tricorder into a functional device. Some have focused on the arguably more recognizable Next Generation style such as this one, and others have targeted the more forgiving brick-shaped unit from Kirk and Spock’s era. The Wand Company is even working on a officially licensed tricorder that will supposedly be as close to we can get to the real thing with modern tech and a $250 USD price tag, though we’d wager COVID has slowed progress down on that one. In any event, whether you build it or buy it, the tricorder seems destined to become reality before too long.

This Custom Dynamometer Is A Stirling Example Of Homebrewing

April 6, 2021 by Dan Maloney 25 Comments

[Leo Fernekes] has fallen down the Stirling engine rabbit hole. We mustn’t judge — things like this happen in the best of families, after all. And when they do happen to someone like [Leo], things can get interesting mighty quickly.

His current video, linked below, actually has precious little to do with his newfound Stirling engine habit per se. But when you build a Stirling engine, and you’re of a quantitative bent, having some way to measure its power output would be handy. That’s a job for a dynamometer, which [Leo] sets out to build in grand fashion. Dynos need to measure the torque and rotational speed of an engine while varying the load on it, and this one does it with style.

[Leo]’s torque transducer is completely DIY, consisting of hand-wound coils on the ends of a long lever arm that’s attached to the output shaft of the engine under test by a magnetic coupling. The coils are free to move within a strong magnetic field, with a PID loop controlling the current in the coils. Feedback on the arm’s position is provided by an optical sensor, also DIY, making the current necessary to keep the arm stationary proportional to the input torque. The video goes into great detail and has a lot of design and build tips.

We just love the whole vibe of this build. There may have been simpler or quicker ways to go about it, but [Leo] got this done with what he had on hand for a fraction of what buying in off-the-shelf parts would have cost. And the whole thing was a great learning experience, both for him and for us. It sort of reminds us of a dyno that [Jeremy Fielding] built a while back, albeit on a much different scale.

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