Magnetic SMD Pick And Place

February 24, 2011 by Mike Nathan 13 Comments

magnetic_pick_and_place

[svofski] sent us this pick and place robot (Google translation) that he found , and it’s quite unique. The majority of the components that make up this pick and place have been recycled from old computer equipment. The X-axis motion is accomplished using old printer parts, while an old CD-ROM drive was gutted to provide motion along the Y-axis. Floppy drive components were ultimately chosen to give the pick and place Z-axis motility.

What makes this pick and place unique however is the way in which components are moved. Most pick and place devices we have seen rely on suction in order to lift and carry components, but this one uses a magnet instead. The machine is used to build small circuit boards for a robotics platform offered on the builder’s web site, which primarily utilizes SMD parts. Once they realized that the majority of their small components were ferromagnetic, they built a hand-wound electromagnet to lift them. While the design limits the usage of the device to strictly ferromagnetic parts, they have a very specific need, which this fills perfectly.

Another unique aspect of this pick and place is the grooved table that sits under the workpiece. It is used to route up to four reels of SMD components, with the placement head providing all of the reel motion instead of relying on separate motors.

If you have a few minutes, be sure to check out the video of the pick and place at work.

Minimalist AVR Programmer Is Just Fab!

May 15, 2010 by Phil Burgess 62 Comments

Whether you’re burning a new bootloader to an Arduino board, or doing away with a bootloader to flash Atmel chips directly, an in-system programmer (ISP) is an indispensable tool for working with AVR microcontrollers. If cost has held you back, it’s no longer an excuse: FabISP is a barebones USB-based AVR programmer that can be pieced together for about ten bucks.

FabISP was created by [David Mellis] as a product of MIT’s Fab Lab program, which provides schools with access to design and manufacturing tools based around a core set of fabrication capabilities, so labs around the world can share results. But the FabISP design is simple enough that you don’t need a whole fab lab. It’s a small, single-sided board with no drilling required; the parts are all surface-mounted, but not so fine-pitched as to require reflow soldering. Easy!

There’s still the bootstrap problem, of course: you need an AVR programmer to get the firmware onto the FabISP. This would be an excellent group project for a hackerspace, club or school: if one person can provide the initial programmer to flash several boards, each member could etch and assemble their own, have it programmed, then take these out into the world to help create more. We must repeat!

[Thanks Juan]

QFN Or MLF Soldering Without Solder Paste

May 4, 2010 by Caleb Kraft 22 Comments

[youtube=http://www.youtube.com/v/c_Qt5CtUlqY&hl=en_US&fs=1&]

Take a few minutes to watch this amazingly informative video on how to solder QFN or MLF components without solder paste. The quality of the video and the information within is quite nice. Even if you don’t intend to work with these parts, you could pick up some tips for soldering with hot air.

Vacuum Pick And Place For SMD Parts

March 3, 2010 by Caleb Kraft 20 Comments

[Pete] has written up this in depth how-to on building a vacuum pick and place from an aquarium pump and a pen. The pump conversion to vacuum is extremely simple, with a slight modification to a valve being all that is necessary. The pen is only slightly more involved, but still extremely simple. This entire project could be done in an evening for less than $30. If you’re doing a ton of SMD work, it could be a no-brainer.

[thanks Drone]

Light Up Your Limbs

December 16, 2009 by Mike Szczys 12 Comments

Here’s a Christmas tree project we can get behind. The “tree” itself is made of twisted pairs of insulated copper wire. At the end of each pair a surface mount LED has been soldered between the two conductors. All of the wire limbs converge into a 4×4 matrix. One tree uses a prototyping shield and an Arduino, the other tree is just using an ATtiny2313 microprocessor. Take a look at the twinkling tree in the video after the break.

This artful creation uses one color of LEDs. We’d love to see future improvements that incorporate multiple colors, enhance the fading effects, and perhaps add some interactivity such as pulsing to an inspiring rendition of Chestnuts Roasting on and Open Fire (which, consequently, is called “The Christmas Song“).

Continue reading “Light Up Your Limbs” →

Hackaday Links: December 7 2009

December 7, 2009 by Mike Szczys 20 Comments

[youtube=http://www.youtube.com/watch?v=_5lksMvmqQc]

Ah the beauty of watching molten solder pull SMD components into place. Yeah, we’ve seen it before, but for some reason it never gets old.

The glory days of wardriving are certainly behind us but if you’re still hunting in certain areas for access points you can leave the laptop at home. A homebrew program called Road Dog can turn your PSP into a WiFi search device. You must be able to run custom code to use this app.

[youtube=http://www.youtube.com/watch?v=OE2pB1pyZN0]

Ferrofluid is our friend. But having grown up watching the Terminator and Hellraiser movies we can’t help being a little creeped out by the effects seen in this movie.

[youtube=http://www.youtube.com/watch?v=-1OTSbIzcwI]

Follow along with the NASA astronauts in this 20 minute HD tour of the international space station. It’s a cramped place to live but we can’t help thinking that it looks incredibly clean. After all, where would the dirt come from?

How are your woodworking skills? Can you take a wooden block and turn it on a lathe until you have a lampshade 1/32″ thick? We’d love to see how these are made, but imagine the artist’s reaction when hours of labor are ruined by a minuscule amount of misplaced pressure on a carving tool. Patience, we’ll learn it some day!

[youtube=http://www.youtube.com/watch?v=F6pUMlPBMQA]

This video from the past that is about the future of travel does leave us wondering why our cars don’t have built-in radar for poor visibility? We’ve already realized the rear-view-mirror-tv-picture, but we’re going to need your help before the flying police/fire/ambulance-mobile is a common sight. Oh, the fun of seeing a high-tech push-button selector 3:30 into the video. Perhaps the touch-screen was a bit beyond the vision of the time.

[youtube=http://www.youtube.com/watch?v=VW5PByaR2EQ]

Sometimes you have so many servants you need to find creative things for them to do. Only the most discriminating of the super-rich employ a person whose sole responsibility is to erase and redraw the hands of a clock each minute. This video is obviously a result of the global recession as the live time-keeper has been let go; a looping recording took his job!

[youtube=http://www.youtube.com/watch?v=i7woG0pqFjs]

Last time we checked in with [Marco Tempest] he was syncing video over multiple iPhones. Now he’s at it again with an augmented reality setup. A camera picks up some IR LEDs in a canvas and translates that into information for a video projector. We’d call this a trick, but it’s certainly not magic.

Hot Air Pencil For Under $20

October 23, 2009 by Caleb Kraft 36 Comments

hotairpencil20usd1

Here’s a project from back in 2001 that might be of interest to some of you. It is a guide on how to build your own hot air pencil for SMD soldering. He is using a super cheap 45W soldering iron from “the shack” combined with a pump type desoldering tool and an aquarium pump. He says it works pretty well, and we don’t see why it shouldn’t. This is a pretty elegant solution. There are also some more recent versions of this mod, but the idea is basically the same.

[thanks Stuart]