An In-Depth Look At The Haptic Smart Knob

June 24, 2022 by Dan Maloney 22 Comments

At Hackaday, we love those times when we get a chance to follow up on a project that we’ve already featured. Generally, it’s because the project has advanced in some significant way, which is always great to see. Sometimes, though, new details on the original project are available, and that’s where we find ourselves with [Scott Bez] and his haptic smart knob project.

Alert readers may recall [Scott]’s announcement of this project back in March. It made quite a splash, with favorable comments and a general “Why didn’t I think of that?” vibe. And with good reason; the build quality is excellent, and the idea is simple yet powerful. By attaching a knob to the shaft of a brushless DC motor and mounting a small circular LCD screen in the middle, [Scott] came up with an input device that could be reprogrammed on the fly. The BLDC can provide virtual detents at any interval while generating haptic feedback for button pushes, and the LCD screen can provide user feedback.

But how is such a thing built? That’s the subject of the current video, which has a ton of neat design details and build insights. The big challenge for [Scott] was supporting the LCD screen in the middle of the knob while still allowing the knob — and the motor — to rotate. Part of the solution was, sadly, a hollow-shaft motor that was out of stock soon after he released this project; hopefully a suitable replacement will be available soon. Another neat feature is the way [Scott] built tiny strain gauges into the PCB itself, which pick up the knob presses that act as an input button. We also found the way button press haptics are provided by a quick jerk of the motor shaft very clever.

This is one of those projects that seems like a solution waiting for a problem, and something that you’d build just for the coolness factor. Hats off to [Scott] for following up a sweet build with equally juicy details.

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Raspberry Pi Test Stand Tells You Which Glues To Use

April 7, 2022 by Dan Maloney 6 Comments

Not all glues are created equal; or rather, not every glue is good for every application. But how is one to know which glue to use in which kinds of joints? The answer to that is not always clear, but solid numbers on the comparative strength of different glues are a great place to start.

To quantify what can ordinarily be a somewhat subjective process, there’s probably no one better than woodworker and hacker [Matthias Wandel], equipped as he is with his DIY strength-tester. Using its stepper-driven power to blast apart glued lap joints, [Matthias] measured the yield point of the various adhesives using a strain gauge connected to a Raspberry Pi.

His first round of tests had some interesting results, including the usually vaunted construction adhesive ending up in a distant last place. Also performing poorly, at least relative to its reputation and the mess it can cause, was the polyurethane-based Gorilla Glue. A surprise standout in overall strength was hot glue, although that seemed to have a sort of plastic yield mode. Ever the careful empiricist, [Matthias] repeated his tests using hardwoods, with remarkably different results; it seems that glues really perform better with denser wood. He also repeated a few tests to make sure every adhesive got a fair shake. Check out the video below for the final results.

It’s always good to see experiments like this that put what we often take for granted to the test. [John] over at the Project Farm channel on YouTube does this kind of stuff too, and even did a head-to-head test of epoxy adhesives.

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Haptic Smart Knob Does Several Jobs

March 13, 2022 by Ryan Flowers 64 Comments

A knob is a knob, a switch is a switch, and that’s that, right? And what about those knobs that have detents, set in stone at the time of manufacturing? Oh, and those knobs that let you jog left to right and then snap back to center — that can’t be modified…right? Well, you likely know where this is going, and in the video below the break, [scottbez1] shows off a new open source haptic input knob that can be all of these things with just some configuration changes!

The list of possibilities is long: virtual snap points, virtual spring loading, virtual detents, virtual end points. It’s a virtual smörgåsbord of configuration options that make this haptic smart knob a one stop shop for all of your knob needs. This is all possible because the knob contains a high resolution magnetic encoder chip that has a single degree resolution. The sensor is coupled, through software, to a brushless DC motor. The round LCD gives visual feedback as well.

As [Myself] on the Hackaday Discord channel noted, having configurable spacing and strength for detents, springs, and stops, is nothing short of incredible. Being able to reconfigure the knob at-will means that it can become context sensitive. It’s wonderfully unique and it’s open source, so you can make your own with the information available at GitHub.

And according to its creator, the only thing the Haptic Smart Knob can’t do is do your taxes or blend your margarita. Well, it’s open source, so perhaps some of our more enterprising readers can submit just the right pull request.

This isn’t Hackaday’s first Motorized Volume Knob feature, but it might be one of the neatest we have seen so far. Thanks to [mattvenn] on the Hackaday Discord server for the great tip!

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Shop-Built Rig Measures Strength Of Wood Accurately

November 22, 2021 by Dan Maloney 7 Comments

Wood is an incredibly versatile material, but like everything else, it has its limits. Build a chair from weak wood and the worst that can happen is probably not that bad. But if you build machine tools from wood, the stakes for using the wrong wood can be a bit higher.

That’s the thinking behind the wood strength testing setup [Matthias Wandel] came up with. Previously, he had a somewhat jury-rigged test setup with a hydraulic bottle jack to apply force to the test piece and a bathroom scale to make measurements. That setup was suboptimal, so version two used a jackscrew to apply the force, but the bathroom scale still left the measurements open to interpretation. Version three, the topic of the video below, went with strain gauges and an A/D converter connected to a Raspberry Pi to automate data collection. The jackscrew was also integrated into the test setup with a stepper motor and, of course, [Matthias]’ famous wooden gears.

While the test rig is pretty simple in design, there’s a lot of subtlety to the calibration to make sure that it’s measuring the test material itself and not just compliance within the mechanism. It’s just another in a long line of data-gathering exercises that [Matthias] seems to groove on, like his recent woodshop electrical explorations.

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3D Printering: Is Hassle-Free Bed Leveling Finally Here?

August 30, 2021 by Donald Papp 71 Comments

3D printers have come a long way over the past several years, but the process of bed leveling remains a pain point. Let’s take a look at the different ways the problem has been tackled, and whether recent developments have succeeded in automating away the hassle.

Anycubic Vyper 3D printer, front view — Anycubic Vyper, with an auto-leveling feature we decided to take a closer look at.

Bed leveling and first layer calibration tends to trip up novices because getting it right requires experience and judgment calls, and getting it wrong means failed prints. These are things 3D printer operators learn to handle with time and experience, but they are still largely manual processes that are often discussed in ways that sound more like an art than anything else. Little wonder that there have been plenty of attempts to simplify the whole process.

Some consumer 3D printers are taking a new approach to bed leveling and first layer calibration, and one of those printers is the Anycubic Vyper, which offers a one-touch solution for novices and experienced users alike. We accepted Anycubic’s offer of a sample printer specifically to examine this new leveling approach, so let’s take a look at the latest in trying to automate away the sometimes stubborn task of 3D printer bed leveling.

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Custom Strain Gauges Help Keep Paraglider Aloft

September 20, 2020 by Dan Maloney 13 Comments

No matter what they’re flying, good pilots have a “feel” for their aircraft. They know instantly when something is wrong, whether by hearing a strange sound or a feeling a telltale vibration. Developing this sixth sense is sometimes critical to the goal of keeping the number of takeoff equal to the number of landings.

The same thing goes for non-traditional aircraft, like paragliders, where the penalty for failure is just as high. Staying out of trouble aloft is the idea behind this paraglider line tension monitor designed by pilot [Andre Bandarra]. Paragliders, along with their powered cousins paramotors, look somewhat like parachutes but are actually best described as an inflatable wing. The wing maintains its shape by being pressurized by air coming through openings in the leading edge. If the pilot doesn’t maintain the correct angle of attack, the wing can depressurize and collapse, with sometimes dire results.

Luckily, most pilots eventually develop a feel for collapse, sensed through changes in the tension of the lines connecting the wing to his or her harness. [Andre]’s “Tensy” — with the obligatory “McTenseface” surname — that’s featured in the video below uses an array of strain gauges to watch to the telltale release of tension in the lines for the leading edge of the wing, sounding an audible alarm. As a bonus, Tensy captures line tension data from across the wing, which can be used to monitor the performance of both the aircraft and the pilot.

There are a lot of great design elements here, but for our money, we found the lightweight homebrew strain gauges to be the real gem of this design. This isn’t the first time [Andre] has flown onto these pages, either — his giant RC paraglider was a big hit back in January.

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MIDI Harp Looks Pretty Sharp

August 17, 2019 by Kristina Panos 9 Comments

[Julien] is one of those cool dads who shows his love with time invested rather than money spent. His daughter plays the harp, and you would not believe the price of concert harps. Even the cheap ones are several thousand USD. So naturally, he decided he would build her a MIDI concert harp from the ground up.

This plucky work in progress uses a strain gauge and an AD620 amplifier on every string to detect the tension when plucked. These amplifiers are connected to Arduinos, with an Arduino every nine strings. The Arduinos send MIDI events via USB to a Raspberry Pi, which is running the open synth platform Zynthian along with Pianoteq.

The harp is strung with guitar strings painted with silver, because he wanted capacitive touch support as well. But he scrapped that plan due to speed and reliability issues. Strain past the break to check out a brief demo video.

[Julien] used strings because he wanted to anchor the harpist in tactility. But you’re right; many if not most MIDI harps use lasers.

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