Benchtop Haber-Bosch Makes Ammonia At Home

Humans weren’t the first organisms on this planet to figure out how to turn the abundance of nitrogen in the atmosphere into a chemically useful form; that honor goes to some microbes that learned how to make the most of the primordial soup they called home. But to our credit, once [Messrs. Haber and Bosch] figured out how to make ammonia from thin air, we really went gangbusters on it, to the tune of 8 million tons per year of the stuff.

While it’s not likely that [benchtop take on the Haber-Bosch process demonstrated by [Marb’s lab] will turn out more than the barest fraction of that, it’s still pretty cool to see the ammonia-making process executed in such an up close and personal way. The industrial version of Haber-Bosch uses heat, pressure, and catalysts to overcome the objections of diatomic  nitrogen to splitting apart and forming NH3; [Marb]’s version does much the same, albeit at tamer pressures.

[Marb]’s process starts with hydrogen made by dripping sulfuric acid onto zinc strips and drying it through a bed of silica gel. The dried hydrogen then makes its way into a quartz glass reaction tube, which is heated by a modified camp stove. Directly above the flame is a ceramic boat filled with catalyst, which is a mixture of aluminum oxide and iron powder; does that sound like the recipe for thermite to anyone else?

A vial of Berthelot’s reagent, which [Marb] used in his recent blood ammonia assay, indicates when ammonia is produced. To start a run, [Marb] first purges the apparatus with nitrogen, to prevent any hydrogen-related catastrophes. After starting the hydrogen generator and flaring off the excess, he heats up the catalyst bed and starts pushing pure nitrogen through the chamber. In short order the Berthelot reagent starts turning dark blue, indicating the production of ammonia.

It’s a great demonstration of the process, but what we like about it is the fantastic tips about building lab apparatus on the cheap. Particularly the idea of using hardware store pipe clamps to secure glassware; the mold-it-yourself silicone stoppers were cool too.

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A vanadium based flow battery made with 3D printed parts

A Vanadium Redox Flow Battery You Can Build

Vanadium flow batteries are an interesting project, with the materials easily obtainable by the DIY hacker. To that effect [Cayrex2] over on YouTube presents their take on a small, self-contained flow battery created with off the shelf parts and a few 3D prints. The video (embedded below) is part 5 of the series, detailing the final construction, charging and discharging processes. The first four parts of the series are part 1, part 2, part 3, and part 4.

The concept of a flow battery is this: rather than storing energy as a chemical change on the electrodes of a cell or in some localised chemical change in an electrolyte layer, flow batteries store energy due to the chemical changediagram of a vanadium flow battery of a pair of electrolytes. These are held externally to the cell and connected with a pair of pumps. The capacity of a flow battery depends not upon the electrodes but instead the volume and concentration of the electrolyte, which means, for stationary installations, to increase storage, you need a bigger pair of tanks. There are even 4 MWh containerised flow batteries installed in various locations where the storage of renewable-derived energy needs a buffer to smooth out the power flow. The neat thing about vanadium flow batteries is centred around the versatility of vanadium itself. It can exist in four stable oxidation states so that a flow battery can utilise it for both sides of the reaction cell.

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Lighting Up With Chemistry, 1823-Style

With our mass-produced butane lighters and matches made in the billions, fire is never more than a flick of the finger away these days. But starting a fire 200 years ago? That’s a different story.

One method we’d never heard of was Döbereiner’s lamp, an 1823 invention by German chemist Johann Wolfgang Döbereiner. At first glance, the device seems a little sketchy, what with a tank of sulfuric acid and a piece of zinc to create a stream of hydrogen gas ignited by a platinum catalyst. But as [Marb’s Lab] shows with the recreation in the video below, while it’s not exactly as pocket-friendly as a Zippo, the device actually has some inherent safety features.

[Marb]’s version is built mainly from laboratory glassware, with a beaker of dilute sulfuric acid — “Add acid to water, like you ought-er!” — bathing a chunk of zinc on a fixed support. An inverted glass funnel acts as a gas collector, which feeds the hydrogen gas to a nozzle through a pinch valve. The hydrogen gas never mixes with oxygen — that would be bad — and the production of gas stops once the gas displaces the sulfuric acid below the level of the zinc pellet. It’s a clever self-limiting feature that probably contributed to the commercial success of the invention back in the day.

To produce a flame, Döbereiner originally used a platinum sponge, which catalyzed the reaction between hydrogen and oxygen in the air; the heat produced by the reaction was enough to ignite the mixture and produce an open flame. [Marb] couldn’t come up with enough of the precious metal, so instead harvested the catalyst from a lighter fluid-fueled hand warmer. The catalyst wasn’t quite enough to generate an open flame, but it glowed pretty brightly, and would be more than enough to start a fire.

Hats off to [Marb] for the great lesson is chemical ingenuity and history. We’ve seen similar old-school catalytic lighters before, too.

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Wipe On, Wipe Off: Make Your Own Rain Repellent

Once upon a time, we drove an old six-volt VW Beetle. One sad day, the wiper motor went out, and as this happened before the Internet heyday, there were no readily-available parts around that we were aware of. After briefly considering rubbing a potato on the windshield as prescribed by the old wives’ tale, we were quite grateful for the invention of Rain-X — a water-repelling chemical treatment for car windshields.

Boy would we have loved to know how to make it ourselves from readily-available chemicals. As you’ll see in the video below, it doesn’t take much more than dimethicone, sulfuric acid, and a cocktail of alcohols. [Terry] starts with dimethicone, which he activates with a healthy dose of concentrated sulfuric acid, done under the safety of an exhaust hood. After about 20 minutes on the stir mix-a-lot plate, [Terry] added ethanol and isopropyl alcohols. Finally, it was off to the garage with the mixture in a spray bottle.

After meticulously cleaning the windshield, [Terry] applied the solution in small areas and rubbed it in with a towel to create a thin bond between it and the glass. This creates a perfectly normal haze, which can be removed after a bit with a clean towel.

If you just love listening to your windshield wipers, at least make them move to a beat.

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Mining And Refining: Sulfur

When you think of the periodic table, some elements just have a vibe to them that’s completely unscientific, but nonetheless undeniable. Precious metals like gold and silver are obvious examples, associated as they always have been with the wealth of kings. Copper and iron are sturdy working-class metals, each worthy of having entire ages of human industry named after them, with silicon now forming the backbone of our current Information Age. Carbon builds up the chemistry of life itself and fuels almost all human endeavors, and none of us would get very far without oxygen.

But what about sulfur? Nobody seems to think much about poor sulfur, and when they do it tends to be derogatory. Sulfur puts the stink in rotten eggs, threatens us when it spews from the mouths of volcanoes, and can become a deadly threat when used to make gunpowder. Sulfur seems like something more associated with the noxious processes and bleak factories of the early Industrial Revolution, not a component of our modern, high-technology world.

And yet despite its malodorous and low-tech reputation, there are actually few industrial processes that don’t depend on massive amounts of sulfur in some way. Sulfur is a critical ingredient in processes that form the foundation of almost all industry, so its production is usually a matter of national and economic security, which is odd considering that nearly all the sulfur we use is recovered from the waste of other industrial processes.

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Recovering Metal From Waste

Refining precious metals is not as simple as polishing rocks that have been dug out of the ground. Often, complex chemical processes are needed to process the materials properly or in high quantities, but these processes leave behind considerable waste. Often, there are valuable metals left over in these wastes, and [NerdRage] has gathered his chemistry equipment to demonstrate how it’s possible to recover these metals.

The process involved looks to recover copper and nitric acid from copper nitrate, a common waste byproduct of processing metal. While a process called thermal decomposition exists to accomplish this, it’s not particularly efficient, so this alternative looks to improve the yields you could otherwise expect. The first step is to react the copper nitrate with sulfuric acid, which results in nitric acid and copper sulfate. From there, the copper sulfate is placed in an electrolysis cell using a platinum cathode and copper anodes to pass current through it. After the process is complete, all of the copper will have deposited itself on the copper electrodes.

The other interesting thing about this process, besides the amount of copper that is recoverable, is that the sulfuric acid and the nitric acid are recoverable, and able to be used again in other processes. The process is much more efficient than thermal decomposition and also doesn’t involve any toxic gasses either. Of course, if collecting valuable metals from waste is up your alley, you can also take a look at recovering some gold as well.

Thanks to [Keith] for the tip!

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Anodize Aluminum Easily

We’ve all seen brightly-colored pieces of aluminum and can identify them as anodized. But what does that mean, exactly? A recent video from [Ariel Yahni] starring [Wawa] — a four-legged assistant — shows how to create pieces like this yourself. You can see [Wawa’s] new dog tag, below.

[Ariel] found a lot of how to information on using sulphuric acid, but that’s dangerous stuff. One web page we covered years ago, though, discussed a safer chemistry. The process requires lye and a common pool chemical used to decrease pH. Sodium hydroxide isn’t super safe, but it is much less problem to buy, store, and use than battery acid.

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