test

31 Articles

A Look Inside A DIY Rocket Motor

September 11, 2024 by 6 Comments

[Joe Barnard] made a solid propellant rocket motor, and as one does in such situations, he put it through its paces on the test stand. The video below is not about the test, nor is it about the motor’s construction. Rather, it’s a deconstruction of the remains of the motor in order to better understand its design, and it’s pretty interesting stuff.

Somewhere along the way, [Joe], aka “BPS.Space” on YouTube, transitioned from enthusiastic model rocketeer to full-fledged missile-man, and in the process stepped up his motor game considerably. The motor that goes under the knife — or rather, the bandsaw — in this video is his “Simplex V2,” a completely DIY build of [Joe]’s design. For scale, the casing is made from a 6″ (15 cm) diameter piece of aluminum tubing over a meter in length, with a machined aluminum forward closure and a composite nozzle assembly. This is a pretty serious piece of engineering.

The closure and the nozzle are the focus of the video, which makes sense since that’s where most of the action takes place. To understand what happened during the test, [Joe] lopped them off and cut them roughly in half longitudinally. The nozzle throat, which was machined from a slug of graphite, fared remarkably well during the test, accumulating only a little slag from the propellant, a combination of powdered aluminum, ammonium perchlorate, and HTBP resin. The lower part of the nozzle, made from phenolic-impregnated linen, did pretty well too, building up a pyrolyzed layer that acted much like a space capsule’s ablative heat shield would. The forward closure, whose sole job is to contain the inferno and direct the exhaust anywhere but up, took more of a beating but stood up to the challenge. Especially interesting was the state of the O-rings and the way that the igniter interfaced with the closure.

Post mortems like these are valuable teaching tools, and while it must be heartbreaking to destroy something you put so much work into, you can’t improve what you can’t measure. Hats off to [Joe] for the peek inside his world. Continue reading “A Look Inside A DIY Rocket Motor” →

This Pogo Pin Test Fixture Keep Your SMDs From Taking Flight

December 5, 2023 by 12 Comments

There’s no denying how useful surface mount technology is, and how enabling the ability to make really small circuits has become. It comes at a price, though; most of us probably know what it’s like for the slightest wrong move to send a part the size of a grain of sand into another dimension.

To help make testing these parts a little easier, [IMSAI Guy] has come up with this clever little SMD test fixture. It’s designed to hook up to another custom board, which in turn connects to a wonderful old Hewlett-Packard 4275A LCR meter. The jig is based on two pogo pins mounted directly across from each other on a scrap of single-clad PCB. The spring-loaded contacts, which short together when not in use, are pulled apart to load an SMD part, like the 1-μH inductors shown in the video below. The pins hold the component firmly and make good electrical contact, allowing hands-free testing without the risk of an errant touch of the test probes sending it flying.

While the test fixture works well for larger SMDs, we could see this being a bit fussy for smaller parts. That would be easy enough to fix with perhaps some 3D-printed arms that retract the pogo pins symmetrically, holding them open until the part is loaded. A centering fixture might help too, as would a clear shield to contain any parts that get the urge to go for a ride. But, for the tactical application [IMSAI Guy] has in mind, this sure seems like enough.

Just getting into surface mount? If so, you might want to check out this handy guide to the often cryptic markings used on SMD parts.

Continue reading “This Pogo Pin Test Fixture Keep Your SMDs From Taking Flight” →

Hackaday Links Column Banner

Hackaday Links: January 29, 2023

January 29, 2023 by 22 Comments

We’ve been told for ages that “the robots are coming for our jobs!” It’s true that we’ve seen robots capable of everything from burger flipping to bricklaying being demonstrated, and that’s certainly alarming for anyone employed in such trades. But now it looks like AI has set its sights set on the white-collar world, with the announcement that ChatGPT has managed a passing grade on a Wharton MBA exam.

For those not in the know, the University of Pennsylvania’s Wharton School of Business is in the major league of business schools; earning a Master’s in Business Administration from that august institution is no mean feat, and is likely to put the budding executive on a ballistic career trajectory. So the fact that ChatGPT could pass the exam is significant. But before you worry about a world in which our best and brightest business leaders are replaced with soulless automatons, relax. The exam presented to ChatGPT was just a final exam for one course, Operations Management, so it’s not like it aced everything an MBA is expected to know, and it took a lot of hints from a human helper to get it that far. It’s also reported that it made a lot of simple math mistakes, too, so maybe a Wharton MBA isn’t that much of a big deal after all.

Continue reading “Hackaday Links: January 29, 2023” →

New Parkinson’s Test Smells Success

September 14, 2022 by 38 Comments

Parkinson’s disease affects millions of people all over the world. The degenerative condition causes characteristic tremors, trouble walking, and often comes with complications including dementia, depression, and anxiety.

One of the major challenges around Parkinson’s disease involves diagnosis. There’s no single, commonly-available test that can confirm or rule out the disease. It’s can cause particular frustration as the disease is most treatable in its early stages.

That may soon change, however. One woman identified that she seemingly had the ability to “smell” the disease in those affected, and is now working with scientists to develop a test for the condition.

Follow Your Nose

The human sense of smell, by and large, isn’t particularly impressive. It helps us enjoy the scent of fresh bread baking in an oven, or the aroma of freshly cut grass. However, as a tool for inspecting and learning about the world around us, it really comes up short.

Some of us, though, are more capable in the olfactory department than others. Joy Milne from Perth, Scotland, is one such person. She happened to detected a change in her partner’s characteristic smell, one day, and twelve years later, they were diagnosed with Parkinson’s disease.

The idea that someone could “smell” a difference with people with Parkinson’s disease is an easy one to test. When Milne eventually put the idea together that the different smell she noticed was perhaps related to her husbands condition, she quickly drew the interest of scientists. With the aid of her partner, a former doctor, she teamed up with researchers Dr. Tilo Kunath and Professor Perdita Barran to investigate further. Continue reading “New Parkinson’s Test Smells Success” →

A Handy Tester For A Mountain Of PS/2 Keybords

July 12, 2022 by 16 Comments

The hacking life is not without its challenges, and chief among these is the tendency to always be in acquisition mode. When we come across a great deal on bulk equipment, or see a chance to rescue some obscure gear from the e-waste stream, we generally pounce on it, regardless of the advisability.

We imagine this is why [Nathan] ended up with a hoard of PS/2 keyboards. Seriously, there are like thousands of the things. And rather than lug a computer to them for testing, [Nathan] put together this handy Arduino-based portable tester to see which keyboards still have some life left in them. The video below goes into detail on the build, but the basics are pretty simple — an Arduino, a 16×2 LCD display, and a few bits and bobs to run it off a LiPo pack and charge it up. Plus, of course, a PS/2 jack to plug in a keyboard and power it up. Interestingly, the 16×2 display is an old Parallax unit, from the days when RadioShack still existed and sold their stuff. That required a little effort to get it working with the Arduino, but in the end it works like a charm — plug in a keyboard and whatever you type shows up on the screen.

Of course, it’s hard to look at something like this, and that mountain of keyboards in the background, and not scheme up ways to really automate the whole test process. Perhaps an old 3D printer with a stylus mounted where the hot end would go could press each key in turn while the tester output is recorded — something like this Wordle-bot, but on a keyboard scale. That kind of goes against [Nathan]’s portability goal, but it’s still fun to think about.

Continue reading “A Handy Tester For A Mountain Of PS/2 Keybords” →

Talking To A Texas Instruments Calculator

March 17, 2022 by 20 Comments

Texas Instruments is a world-class semiconductors company, but unfortunately what they are best known for among the general public is dated consumer-grade calculators thanks to entrenched standardized testing. These testing standards are so entrenched, in fact, that TI has not had to update the hardware in these calculators since the early 90s. They still run their code on a Z80 microcontroller, but [Ben Heck] found himself in possession of one which has a modern ARM coprocessor in it and thus can run Python.

While he’s not sure exactly what implementation of Python the calculator is running, he did tear it apart to try and figure out as much as he could about what this machine is doing. The immediately noticeable difference is the ARM coprocessor that is not present in other graphing calculators. After some investigation of test points, [Ben] found that the Z80 and ARM chips are communicating with each other over twin serial lines using a very “janky” interface. Jankiness aside, eventually [Ben] was able to wire up a port to the side of the calculator which lets him use his computer to send Python commands to the device when it is in its Python programming mode.

While there are probably limited use cases for 1980s calculators to run Python programs, we can at least commend TI for attempting to modernize within its self-built standardized testing prison. Perhaps this is the starting point for someone else to figure out something more useful to put these machines to work with beyond the classroom too. We’ve already seen some TI-84s that have been modified to connect to the Internet, for example.

Thanks to [Nikša] for the tip!

Continue reading “Talking To A Texas Instruments Calculator” →

Do You Really Need To Dry Filament?

November 29, 2021 by 49 Comments

There’s a lot of opinions and theories around the storing and drying of 3D printing materials. Some people are absolutely convinced you must bake filament if it been stored outside an airtight bag, even for a few days. Some others have ‘never had a problem.’ So it’s about time someone in the know has done some testing to try to pin down the answer to the question we’re all asking; How bad is wet filament really?

[Thomas Sanladerer] setup a simple experiment, using samples of three common types of filament, specifically PLA, PET-G and ASA. He stored the samples in three environments, on his desk, outside in the garden, and finally submerged in water for a full week. What followed was a whole lot of printing, but they all did print.

Different filaments will absorb water at different rates, depending upon their chemical composition and the environment, nylon being apparently particularly fond of a good soaking. It would seem that the most obvious print defect that occurs with increased water absorption is that of stringing, and other than being annoying and reducing surface quality somewhat, it’s not all that serious in the grand scheme of things. It was interesting to note that water absorption doesn’t seem to affect the strength of the final part.
Continue reading “Do You Really Need To Dry Filament?” →