A bright yellow crew cab pickup is on an unpaved area with snow-capped mountains in the distance. In its bed is a matching camper shell which is somewhat trapezoidal with a smaller semicircular section that can pull out to lengthen the sleeping space of the camper. At the top of the image it says, "Sleeps Two!" with an arrow pointing to the camper shell.

Want A Truck With A Short Bed And A Long Camper Shell?

Camper shells are a time-honored piece of truck gear, but with modern trucks having increasingly vestigial beds, the length of your overnight abode has increasingly shrunk as well. To combat this problem, [Ed’s Garage] built a camper shell that extends once you’ve arrived at your campsite.

[Ed] wanted to keep things relatively low profile while still tall enough to sit up in for convenience, leading to a small bit of the shell peeking over the truck’s roof. To keep the cold Canadian winter out, attention was paid to proper weather sealing around the sliding portion of the shell so that it stays warm and dry inside.

While this would work on any truck, the mains power plugs in the bed of some modern trucks mean that certain glamping conveniences like a heater and projector can be easily powered while you’re in camp. We get to see the camper shell in action at the end of the video where the pros and cons of having your sleeping space also being your storage while en route become apparent.

If you’re looking for something a little less conventional for your camping experience, how about this solar camper or this retro bike camper?

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New Frontiers For Nissan Leaf Motor And Battery

Nissan started off with a massive lead in the electric vehicle industry — their Leaf was the first mass-market EV available and the highest-selling EV until 2020. But the company has begun to lag behind other automotive manufacturers and their more diverse, modern offerings. As an example, the Leaf still doesn’t have active cooling for its battery packs. On the plus side, though, these cars are pretty easy to work on and parts for them are widely available. This includes the battery pack and motor, which can be dropped in to other non-EV Nissan products like this Nissan Frontier.

For conversions using the Leaf battery pack and motor, [Paul] points out that it’s important to find the motor with the inverter and power distribution unit all integrated together, rather than sourcing them all separately since they don’t always mix-and-match well. There are several third-party parts available for getting these motors running in other applications, including a coupler to mate the motor to a transmission. However, this still needs some custom fabrication to properly attach to the Frontier’s drivetrain. With a new controller as well, the Frontier engine can be pulled, the Leaf engine dropped in, and the battery set into the bed and connected.

A followup video shows [Paul] driving his new EV down a neighborhood street, but it looks like there are still a few things to polish up before it’s ready to hit the open highway including a more robust housing for the battery. But, if donor vehicles can be found like a truck body and Leaf drivetrain components, this type of modification can be done for a surprisingly small cost. These EV batteries can also be put to work as home power banks as well.

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Electric Motors Run Continuously At Near-Peak Power

For a lot of electrical and mechanical machines, there are nominal and peak ratings for energy output or input. If you’re in marketing or advertising, you’ll typically look at the peak rating and move on with your day. But engineers need to know that most things can only operate long term at a fraction of this peak rating, whether it’s a power supply in a computer, a controller on an ebike, or the converter on a wind turbine. But this electric motor system has a unique cooling setup allowing it to function at nearly full peak rating for an unlimited amount of time.

The motor, called the Super Continuous Torque motor built by German automotive manufacturer Mahle is capable of 92% of its peak output power thanks to a unique oil cooling system which is able to remove heat and a rapid rate. Heat is the major limiter for machines like this; typically when operating at a peak rating a motor would need to reduce power output to cool down so that major components don’t start melting or otherwise failing. Given that the largest of these motors have output power ratings of around 700 horsepower, that’s quite an impressive benchmark.

The motor is meant for use in passenger vehicles but also tractor-trailer style trucks, where a motor able to operate at its peak rating would mean a smaller size motor or less weight or both, making them easier to fit into the space available as well as being more economically viable. Mahle is reporting that these motors are ready for production so we should be seeing them help ease the transportation industry into electrification. If you’re more concerned about range than output power, though, there’s a solution there as well so you don’t have to be stuck behind the times with fossil fuels forever.

Thanks to [john] for the tip!

Trick Your (1970) Pickup Truck

[Dave] wanted an old pickup, and he found a GMC Sierra Grande truck vintage 1970. While it had an unusual amount of options, there weren’t that many high-tech options over 50 years ago. The five-year-long restoration work was impressive, as you can see in the video below, but we were really interested in the electronics part. As [Dave] mentions, the truck was made when the Saturn V was taking people to the moon, but after his modifications, the truck has a lot more computing power than the famous rocket.

He was concerned that the taillights were not up to modern standards and that it would be too easy for someone using their cell phone to plow into the rear of the truck. So he broke out an ESP32 and some LEDs and made an attractive brake light that would have been a high-tech marvel in 1970.

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A white cargo van drives over a black asphalt road. An "x-ray" illustration shows the inductive coils inside the road as it drives over them.

Charging While Driving Now Possible In Michigan

Heavy vehicles like semi trucks pose a bigger challenge in electrifying the transportation fleet than smaller, more aerodynamic passenger cars. Michigan now has the first public in-road charging system in the United States to help alleviate this concern. [via Electrek]

Electreon, a company already active in Europe, won the contract to provide for the inductive coil-based charging system at the new Michigan Central Station research campus. Initial runs will be with a Ford E-Transit for testing, but there are plans to actually allow public use along the one mile (1.6 km) route in the near future.

Vehicles using the system need a special receiver, so we hope we’ll be seeing an open standard develop instead of having to have a different receiver for each road you drive on. This seems like it would be a more onerous swap than having to have three different toll road transponders. Unfortunately, the page about wireless standards on the Electreon website currently 404s, but CharIN, the standards body behind the Combined Charging Standard (CCS) did just launch a task force for wireless power delivery in September.

If you’re curious about other efforts at on-road charging, check out this slot car system in Sweden or another using pantographs.

 

3D Printed Dump Truck Carries Teeny Loads

What do you do when you already have a neat little radio-controlled skid-steer loader? Well, if you’re [ProfessorBoots], you build a neat little dump truck to match!

The dump truck is built out of 3D printed components, and has proportions akin to a heavy-duty mining hauler. The dump bed and wheels were oversized relative to the rest of the body to give it a more cartoonish look.

An ESP32 is the brains of the operation. The build is powered by a nifty little 3.6 V rechargeable lithium-ion battery with an integral Micro USB charge port. It’s paired with a boost converter to provide a higher voltage for the servos and motors. Drive is to the rear wheels, thanks to a small DC gear motor. Unlike previous skid-steer designs from [ProfessorBoots], this truck has proper servo-controlled steering. The printed tires are wrapped in rubber o-rings, which is a neat way to make wheels that grip without a lot of fuss. The truck also has a fully-functional dump bed, which looks great fun to play with.

The final build pairs great with the loader that [ProfessorBoots] built previously.

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Is This The World’s Largest Dot Matrix Printer?

[RyderCalmDown] was watching a road painting vehicle lay down fresh stripes on the road one day and started thinking about the mechanism that lets it paint stripes in such a precise way. Effectively the system that paints the interspersed lines acts as a dot matrix printer that can only print at a single frequency. With enough of these systems on the same vehicle, and a little bit more fine control of when the solenoids activate and deactivate, [RyderCalmDown] decided to build this device on the back of his truck which can paint words on a roadway as he drives by. (Video, embedded below.)

Of course, he’s not using actual paint for this one; that might be prohibitively expensive and likely violate a few laws. Instead he’s using a water-based system which only leaves temporary lettering on the pavement. To accomplish this he’s rigged up a series of solenoids attached to a hitch-mounted cargo rack. A pump delivers water to each of the solenoids, and a series of relays wired to a Raspberry Pi controls the precise timing needed to make sure the device can print readable letters in much the same way a dot matrix printer works. There’s an algorithm running that converts the inputted text to the pattern needed for the dot matrix, and after a little bit of troubleshooting it’s ready for print.

Even though the printer works fairly well, [RyderCalmDown] had a problem thinking of things to write out on the roadways using this system, but it’s an impressive build based around a unique idea nonetheless. Dot matrix printers, despite being mostly obsolete, have a somewhat vintage aesthetic that plenty of people still find desirable and recreate them in plenty of other ways as well, like this 3D printer that was modified to produce dot matrix artwork.

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