Hack a Bike Electroetching

[Melka] wanted a track bike, but never quite got around to buying a nice one. Then he found an inexpensive abandoned project bike for 10 Euro. He had to do a lot of work to make it serviceable and he detailed it all in a forum post. What caught our eye, though, was his technique for electroetching.

The process is simple, but [Melka] says the procedure caused hydrochloric acid fumes as a byproduct. Your lungs don’t like HCl fumes. Apart from the danger, you probably have everything you need. He used electrical tape to create a stencil on the metal (although he mentioned that Kapton tape might come off better afterward) and a saturated solution of common table salt as the electrolyte.

Power comes from a bench power supply set to about 24V. The positive lead was connected to the metal and the ground to the sponge. From the photos, it looks like the particular piece and solution caused about 600mA to flow. After 10 minutes, the metal etched out to about 0.2 mm. After the etching, [Melka] brazed some brass into the etched area to make an interesting looking logo.

If you have a laser cutter, you can skip the chemicals. We’ve even seen laser etching combine with a 3D printer to produce PCBs. [Melka’s] method is a little messier and probably would not do fine lines readily, but if you need to etch steel and you don’t mind the fumes, it should be simple to try.

Beyond WD-40: Lubes for the Home Shop

If your shop is anything like mine, you’ve got a large selection of colorful cans claiming to contain the best and absolutely only lubricant you’ll ever need. I’ve been sucked in by the marketing more times than I care to admit, hoping that the next product will really set itself apart from the others and magically unstick all the stuck stuff in my mechanical life. It never happens, though, and in the end I generally find myself reaching for the familiar blue and yellow can of WD-40 for just about every job.

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This Billboard Kills Zika Mosquitoes

Once in a great while, effective advertising doesn’t require any human engagement at all. This billboard, designed and built by a pair of Brazilian ad agencies and set free under the Creative Commons license offers a reproducible solution for trapping Aedes Aegypti mosquitoes, the primary carrier of the Zika virus.

Click to embiggen.
Click to embiggen.

The design seems pretty simple, although the plans leave a bit of explanation to be desired. Inside the billboard are canisters of Lurex 3, a lactic acid-based mosquito attractant that is available pretty cheaply on Amazon. The lactic acid mimics the scent of human sweat and is released outward to distances up to 4km (2.5 miles) in a fine mist along with CO₂. Together, the Lurex and CO₂ act like a sweaty, mouth-breathing human beacon to lure mosquitoes into the billboard, where they become trapped and are doomed to die of dehydration.
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DIY Cast AR-15 Receivers Are More Interesting Than Expected

For some reason the US News media decided on the AR-15 as the poster child of guns that should not be allowed to be made for, or sold to, the consumer. The words still out on the regulation, but, in a very American response, a whole market sprang up around people saying, “Well, then we’ll just make our own AR-15.”

Ordinarily, we wouldn’t cover this sort of thing, but the work [AR-15Mold] is doing is just so dang interesting. They sell a product that enables the home user to cast an AR-15 receiver out of high performance resin. In the process they made a really informative three part video on the casting process.

A lot of people are interested in the product, and having fun with it. In this two part video series, [Liberty Marksman] cast their receivers and test them to destruction. In one video they see how many rounds they can fire out of the gun before it breaks. When it breaks, they excitedly tear down the gun to see where it failed.

It’s quite a bit of fun to watch. Videos after the break.

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Home Made Diodes From Copper Oxide

We’re all familiar with semiconductor devices, and we should remember the explanation from high-school physics classes that they contain junctions between two types of semiconductor material. “N” type which in the for-schoolchildren explanation has a surplus of electrons, and “P” type which has “Holes”, or a deficit of electrons.

Unless our careers have taken us deep into the science of the semiconductor industry though that’s probably as close as we’ve come to the semiconductors themselves. To us a diode or a transistor is a neatly packaged device with handy wires. We’ve never really seen what’s inside, let alone made any real semiconductor devices ourselves.

[Hales] though has other ideas. With the dream of creating a paintable semiconductor layer for ad-hoc creation of simple diodes, he’s been experimenting with oxidising copper to make a surface of cupric oxide onto which he can make a contact for a simple diode.

What makes his experiments particularly impressive though is not merely that he’s created a working diode, albeit one with a low reverse breakdown voltage. He’s done it not in a gleaming laboratory with a full stock of chemicals and equipment, but on his bench with a candle, and drops of water. He takes us through the whole process, with full details of his semiconductor manufacture as well as his diode test rig to trace the device’s I/V curve. Well worth a read, even if you never intend to make a diode yourself.

We’ve featured a cuprous oxide diode once before here at Hackaday, albeit a rather fancier device. If this article has piqued your interests about diodes, may we direct you to this informative video on the subject?

The diode looks black, leading me to believe it’s cupric oxide and not cuprous oxide. Feel free to argue that point in the comments anyway – Ed.

Lint And Dog Hair Supercapacitor

[Mechanicus] has made a supercapacitor with a claimed 55 Farads per gram of active material. And he’s made it using dryer lint and dog hair. And he’s done it in 24 hours. That’s the short story. The longer story is an epic journey of self-discovery and dog ownership, and involves a cabin in the Wyoming backwoods.

So how did he do it?

He started with a home-made crucible that you maybe wouldn’t want to carry around in public as it bears more than a passing resemblance to a pipe bomb. Into that he packed his dog hair and lint, along with a generous helping of ammonia. An hour or two in a woodstove glowing red, and he’d made a rod of mostly carbon with the required high surface area. He sawed off a carbon slice, bathed it in lithium sulphate and potassium iodide electrolyte, and with the addition of a couple of pieces of stainless steel he had a supercapacitor.

Full details of his build can be found on the hackaday.io pages linked above, but there is also a handy YouTube video below the break.

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Remote Sensing Bombs Could Stem Terrorism

If you understand technology, there were a lot of things hard to explain on Star Trek. Transporters, doors that were smart enough to open unless you hit them during a fight, and the universal translator all defy easy explanation. But one of the hardest things to explain were Mr. Spock’s sensors. From the ship or with a tricorder, Spock could sense at a distance just about anything from chemical compositions, to energy, and even the presence of life (which, today, at least, is difficult to determine even what that means).

Remote sensing would have a very distinct use in today’s world: finding terrorist bombs earlier. A recent article published on New Scientist by [Debora MacKenzie] points out that stopping attacks like the recent one in Brussels is difficult without increasing congestion. For example, putting checkpoints at doors instead of inside transit stations is common in Asia, but causes lines and delays.

detecThe United States has used ion mobility spectrometry (IMS) to detect explosive traces on swabs (using machines like the one on the left). However in the early 2000’s they experimented with a version of the device that used puffs of air to determine if people had explosives while they passed by the machine. By 2010, officials decided the machines broke down too often and stopped using them.

Remote Sensing in Practice

According to an expert at Rand Corporation, remote sensing is likely to employ imaging or sniffers. However, imaging solutions are easy to fool since a bomb can take the shape of an ordinary object. Sniffers, including biological sniffers (known as dogs), are harder to fool. The problem is that deploying thousands of dogs to cover the world’s airports is difficult.

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