[Dan Comeau] is a modern-day Renaissance DIY Jedi — or so he says… He loves re-purposing things and hacking in general. But one of his favorite pastimes is producing custom hand-made knives. He etches his logo on each, using a professional etching machine, but when a fan asked how to do it themselves, he came up with this simple and easy way to etch metal at home with a few things you probably already have!
It’s actually incredibly simple. Just by cracking open a DC power supply (a wall wart will do just fine), you can easily make your own etching/marking device with a few modifications. Ideally you want something in the range of 5-12VDC at 1A or more. Continue reading “Etching Steel With a DC Wall Wart”→
This is not an artist’s rendering, nor a physics simulation. This device held together with hardware-store MDF and eyebolts and connected to a breadboard, is taking pictures of actual atomic structures using actual measurements. All via an 80¢ piezo buzzer? Madness.
This apparent wizardry is called a scanning tunneling microscope which takes advantage of quantum tunneling. The device brings a needle atomically close to the object to be measured (by hand), applying a small voltage (+-15V), and stopping when it starts to conduct. Depending on the distance between the tip and the target, the voltage varies and does so precisely enough to identify whether an atom is underneath or not, and by how much.
The “pictures” are not photographs like a camera might take from a standard optical microscope, however they are neither guesses nor averages. They are representations of real physical measurements of specific individual atoms as they exist on the infinitesimal area being probed. It “sees” by measuring small voltage changes. Another difference lies in the “scanning.” The probe examines atoms the way one would draw ASCII images – single pixels at a time until an entire atom was drawn. Note that the resolution – as shown in the pictures – is sub-atomic. Sizes of atoms are apparent as are the distances between them. In this they are closer related to the far more expensive Scanning Electron Microscope technology, but are 10-100x zoomier; resolving 0.00000000001m, or 0.00000000039″.
One would presume that dealing with actual atoms requires precision machining vast orders of magnitude beyond the home hobbyist but, no. Any one of us could make this at home or in our hackerspaces, for nearly free. Apparently even sharpening a tip to a single atom is, as [Dan] says “not as hard to achieve as you might think!” You take some tungsten wire and pull on it as you cut so that it shatters diagonally. There are better ways he suggests, but that method is good enough.
The ordinary piezo buzzer that is key to the measurement is chopped into quadrants with an ordinary X-Acto knife by hand. Carefully, because it is fragile, but, nothing more to it than that. There are two better and common methods but they cost hundreds of dollars, not 80 cents. It should be carefully glued since soldering heat will damage it, but, [Dan] soldered his anyway because it was easier. Continue reading “Cheap DIY Microscope Sees Individual Atoms”→
While researching copper plating graphite for a project, [Dave] stumbled upon a blog post illustrating a brilliant approach to metal plating 3D printed parts.
Our pioneers in this new technique are [Aaron], who runs a jewelry business, and [Bryan], a professor of Digital Media. By mixing graphite powder into an acetone solution, it is possible to make a kind of graphite paint that sticks extremely well to ABS plastic.
Using the graphite painted part as the cathode, and a chunk of copper as the anode, it becomes possible to electroplate the part with a variety of electro-forming solutions. In the first test (seen above), [Bryan] uses a Midas Bright Electro-forming Copper Solution (copper sulfate solution).
Developing film at home is most certainly a nearly forgotten art nowadays, but there are still a few very dedicated people who care enough to put in the time and study to this craft. [Jan] is one of the exceptional ones. He’s developing 35mm film with Lego (Dutch, Google translate).
For the build, [Jan] is using the Lego RCX 1.0, the first gen of the Lego Mindstorms, released in the late 90s. According to eBay, this is a significantly cheaper option for programmable Lego. The mechanics of the Lego film developer consisted of multiple tanks of chemicals. The film was loaded on a reel, suspended from a Lego gantry, and dunked into each tank for a specific amount of time.
A second revision of the hardware (translate) was designed, with the film loaded into a rotating cylinder. A series of chemicals would then be pumped into this unit with the hope of reducing the amount of chemicals required. This system was eventually built using the wiper fluid pump from a car. Apparently, the system worked well, judging from the pictures developed with this system. Whether it was easy or efficient is another matter entirely.
You can check out a video of the first revision of the Lego film developing system below.
A group of Harvard chemists have come up with a novel use for fire. Through experimentation, they have been able to build what they call an InfoFuse. As the name implies, it’s essentially a burning fuse that can “transmit” information.
The fuse is made from flash paper, which is paper made from nitrocellulose. Flash paper burns at a relatively constant speed and leaves no smoke or ash, making it ideal for this type of project. The chemists developed a method of conveying information by changing the color of the flame on the paper. You might remember from high school chemistry class that you can change the color of fire by burning different metal salts. For example, burning copper can result in a blue flame. This is the key to the system.
The researchers dotted the flash paper with small bits of metal salts. As the flame reaches these spots, it briefly changes colors. They had to invent an algorithm to convert different color patterns to letters and numbers. It’s sort of like an ASCII table for fire. Their system uses only three colors. The three colors represent eight possible combinations of color at any given time. Just two quick pulses allow the researchers to convey all 26 letters of the English alphabet as well as ten digits and four symbols. In one test, the researchers were able to transmit a 20 character message in less than 4 seconds.
[Ben Krasnow] found the Harvard project and just had to try it out for himself. Rather than use colors to convey information, he took a more simple approach. He started with a basic strip of flash paper, but left large tabs periodically along its length. As the paper burns from end to end, it periodically hits one of these tabs and the flame gets bigger momentarily.
[Ben] uses an optical sensor and an oscilloscope to detect the quantity of light. The scope clearly shows the timing of each pulse of light, making it possible to very slowly convey information via fire. Ben goes further to speculate that it might be possible to build a “fire computer” using a similar method. Perhaps using multiple strips of paper, one can do some basic computational functions and represent the result in fire pulses. He’s looking for ideas, so if you have any be sure to send them his way! Also, be sure to check out Ben’s demonstration video below. Continue reading “This Message will Self Destruct… as You Read It?”→
[Ryan] designed a PCB that lets you easily take readings from a commercial electrical conductivity probe over I2C. Conductivity measurements are great for measuring the salinity of a solution, which is useful for applications like hydroponics. While the probes themselves are a bit pricey (on the order of $50 from eBay), they are very accurate and last a long time.
Commercial conductivity probes contain platinum electrodes to prevent corrosion. The electrodes are excited with an AC signal, which prevents polarization of the solution and avoids chemical reactions at the electrodes. The voltage across the two electrodes is measured while the electrodes are being excited, which is proportional to the conductivity of the solution
[Ryan]’s board generates +/-5v and uses a Wien bridge oscillator to generate a sine wave which excites the outermost electrodes. The voltage across the electrodes is amplified and fed into a MCP3221, an inexpensive 12-bit ADC with an I2C interface. [Ryan] also wrote an Arduino library for the MCP3221 so you can easily get your probe up and running.
[Ben Krasnow] has an inimitable knack for choosing the most interesting concepts for his experiments. We’re sure it’s a combination of base knowledge and epic-curiosity. This time around he’s showing off a vintage cigarette lighter whose quirk is not needing to be “struck” to produce a flame. It’s a catalytic lighter that uses platinum to ignite methanol vapors.
The concept shown in the video below is platinum’s catalyst properties with some types of flammable gasses. The image above shows the cap of the lighter which includes a protective cage around a hunk of fine platinum powder known as platinum black. It is suspended by platinum wire and as the hydrogen passes by the reaction causes the platinum black and wire to glow red-hot.
This simple, quick experiment fills in our own knowledge gaps. We were already familiar with the role that catalytic converters play in automobiles; consuming any unburned hydrocarbons before they exit a vehicle’s exhaust system. We also know the these devices are targets for thieves seeking the platinum (and other metals like palladium and rhodium) found inside. Now we know exactly how catalytic converters work and the integral role that platinum plays in the process. All thanks to [Ben’s] demonstration of how this lighter works.
Now, if you wear a platinum wedding band and your hand passes a jet of hydrogen are you likely to get burned?