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The Science of Strengthening Glass

Strengthen Glass

[Ben Krasnow] is at it again. This time he’s explaining a simple method for strengthening glass. As usual, he does a fantastic job of first demonstrating and explaining the problem and then following it up with a solution.

[Ben] first uses a simple rig to place a controlled amount of force against a glass microscope slide. His experiment shows that the slide shatters once about 30psi of force has been applied to the center of the slide.

[Ben] then goes on to explain that current methods for producing glass leave many tiny impurities, or cracks, in the glass. As the glass slide flexes, the inside edge is placed into a compression force while the outside edge is under tension. The glass is more easily able to handle the compression force. The tension is where things start to break down. The tension force eventually causes those tiny impurities to spread, resulting in the shattering glass.

One possible solution to this problem is to find a way to fill in those tiny impurities. According to [Ben], most glass has sodium added to it in order to lower the melting temperature. [Ben] explains that if you could replace some of these smaller sodium atoms with larger atoms, you could essentially “fill” many of the tiny impurities in the glass.

[Ben] does this himself by heating up a small vat of potassium nitrate. Once the powder becomes molten, he submerges the glass slides in the solution for several hours. During this time, some of the sodium atoms are replaced by potassium atoms due to the natural process of diffusion.

Once the slides have cooled down, [Ben] demonstrates that they become much stronger. When placed in the testing rig, the stronger slides do not break until the pressure gets between 60psi and 70psi. That’s twice as strong as the original glass. All that extra strength from such a simple process. Be sure to watch the full video below. [Read more...]

Connecting Inexpensive pH Probes with Ease


We’ve mentioned that it’s hard to find someone not selling or crowd funding something at Maker Faire. Despite the fact that [Ryan Edwards] is selling his boards, we still got the feeling that he’s a hacker who is selling just to make sure the idea he had is available for other hackers to use. He showed us his interface boards for inexpensive pH probes.

Since we’re always looking for more chemistry hacks to run, it was nice to hear [Ryan's] description on how these probes (which can be had for around $9 on eBay) actually work. It turns out it’s all about salt. When it comes to the electronics, the board provides a connector for the probe on one edge, and pins for voltage, ground, and I2C on another. Rig this up with your microcontroller of choice and you’ll be building your own automatic pool doser, fish tank minder, or one of a multitude of food-related hacks.

Head on over to Sparky’s Widgets to see a few other demo applications.

Homemade Liquid Nitrogen


As far as DIY cryogenics are concerned, dry ice is easy mode. You can get frozen carbon dioxide at WalMart, or from a nozzle that screws onto a CO2 tank. It’s all very ordinary, and not really special at all. Want to know what’s cool? Making liquid nitrogen at home.

[imsmooth] is getting his nitrogen from a standard tank, sending the gas through a CO2 and H2O scrubber, compressing it, putting the compressed gas in an ice bath, and slowly diffusing the compressed, cooled gas into a vacuum reservoir. When the cold compressed gas is released into the reservoir, Boyle’s law happens and liquid nitrogen condenses in a flask.

As far as materials and equipment are concerned, [imsmooth] is using a PVC tower filled with zeolite to filter out the CO2 and H2O, a SCUBA compressor (no oil), and an almost absurd amount of stainless steel tubing for the precooler and regenerative cooling tower. Except for a few expensive valves, dewar, and the SCUBA compressor, it’s all stuff you could easily scrounge up from the usual home improvement stores.

[imsmooth] is producing about 350cc/hr of liquid nitrogen,  or more than enough for anyone who isn’t running an industrial process in their garage. Check out the video of the build below.

[Read more...]

Testing The Efficiency Of PCB Etchants

etchIn the interest of the scientific method [Feynmaniac] (great name, btw) over on Instructables has posted a little experiment on something we all, no doubt, care about: putting PCB traces in copper clad boards with the most common etchants out there.

The experiment used the ‘ol standard, ferric chloride, and the safe, inexpensive newcomer, vinegar, hydrogen peroxide, and table salt. Finding the most efficient mixture of ferric chloride is easy: just use what’s in the bottle. The vinegar and H2O2 requires some stoichiometry, though, and [Feynmaniac] calculated that with an 8% acetic acid solution and the most commonly available 3% peroxide solution, a 2:3 ratio of peroxide to vinegar is the best. Salt to taste, or until everything turns green.

Four copper clad boards were used for the test, masked off in a ‘barcode’ pattern. Two methods of applying the etchant were used: either rubbing the etchant on with a sponge, or immersing the boards in a bath of the etchant being tested.

In terms of speed, ferric chloride was by far the fastest, with 3 minutes until the board was etched using the rubbing method, or 10 minutes when simply immersed. Vinegar/peroxide took longer with 11 minutes rubbed, and 20 minutes immersed. No differences in the quality of the etch were noticed.

While ferric chloride was by far the fastest etchant, it does have the downside of being environmentally unfriendly and fairly expensive. The vinegar and peroxide etchant is safe, cheap, and can be found in any grocery store on the planet.

This experiment didn’t test other common etchants like HCl and H202, or cupric chloride (which is is the byproduct of HCl and H202). Still, it’s a good confirmation that the vinegar and peroxide method actually works, in case you were wondering.

Building EL Displays On A PCB

ELElecrolumiscent displays have seen a huge swing in popularity recently, but only in limited forms like EL wire or flat EL panels. You can, of course, cut and bend these wires and panels to suit any purpose, but custom shaped EL displays are just the bee’s knees. They’re not hard to fabricate, either: with cheap custom PCBs, all it takes to make custom EL panels is just a few chemicals.

[Nick]‘s method of fabricating custom EL displays uses an exposed copper layer on a PCB you’d pick up from OSHpark or any of the random board houses in China. The process consists of designing a display – be it a few letters, pixels, or a seven-segment arrangement. The display ‘stack’ is a layer of painted-on dialectric, a phospor, and finally a translucent conductive ink that connects the display segments to ground. It looks like an extremely easy process, and from the pictures it looks like [Nick] is making some EL displays of reasonable quality.

[Nick]‘s work was inspired by the grand poobah of homebrew electrolumiscent displays, [Jeri Ellsworth], who managed to make a similar EL pixel on a PCB. [Nick]‘s display looks great, though, and with a little work some custom segment displays should be very possible.

Copper Oxide Thermoelectric Generator Can Light An LED

On Hackaday, we usually end up featuring projects using building blocks (components, platforms…) that can be bought on the market. We however don’t show many hacks that rely on basic physics principles like the one shown in the picture above.

In the video embedded below, [nylesteiner] explains that copper oxide can be formed when heating a copper wire using a propane flame. When two oxidized wires are placed in contact with each other, an electrical current is produced when one wire is heated much hotter than the other. The trade-off is that the created thermocouple generates a small voltage but a ‘high’ current. However, when you cascade 16 junctions in series you can generate enough voltage to light up an LED. Even though the complete system isn’t particularly efficient at converting heat into electricity, the overall result is still quite impressive in our opinion. We advise our readers to give a look at [nylesteiner]‘s article and blog to discover his interesting adventures.


[Read more...]

Authentic Blue Blueprints


At one point in history, blueprints were actually blue. Now, if you even see a dead tree version of plans or assemblages, they’re probably printed off with a plotter or large format printer. You can, however, make your own blueprints at home, as [Tyler] shows us in his Hackaday Project.

Back in the olden days, master drawings were traced onto large sheets of transparent film. These master prints were then laid over paper prepared with Potassium Ferricyanide and Ferric Ammonium Citrate to create an insoluble Prussian Blue background for the prints. Developing is easy – just expose the transparent positive and undeveloped paper to UV light, in the form of fluorescent bulbs or the sun.

[Tyler] began his blueprint creation process by getting a few design sketches of the RSI Aurora and Nautilus, editing them on a computer, and printing them out on transparency sheets. A solution of equal parts Potassium Ferricyanide and Ferric Ammonium Citrate were painted onto a piece of paper and allowed to dry. Exposing was a simple matter of laying the transparency over the undeveloped paper and setting it out in the sun for 20 minutes or so. After that, it’s a simple matter of washing off the unexposed chemicals and letting the newly created blueprint dry.

It’s a simple technique, but also very, very cool. Not exactly practical, given a plotter can spit out an architectural or assembly drawing of any building, vehicle, or device in a few minutes, but just the ticket for art pieces or extremely odd engineers.

Thanks [Sarah] for sending this in.


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