Fail Of The Week : Measuring DC Current Has To Be Easy, Right?

[DainBramage] needed a DC ammeter to check how long his amateur radio station would be able to stay powered on battery backup power. The one’s he already had on hand were a Clamp Meter, which could only measure AC, and another one that measured just a few milliamps. Since he didn’t have one which could measure up to 25A, he decided to build his own DIY DC Ammeter with parts scavenged from his parts bin. Measuring DC current is not too difficult. Pass the current to be measured through a precision resistor, and measure the voltage drop across it using a sensitive voltmeter.

I = V/R

So far, so good. If it’s late at night and you’ve had a lot of coffee, busy building your DC ammeter, things could head south soon. [DainBramage]’s first step was to build a suitable Shunt. He had a lot of old, 1Ω, 10W resistors lying around. He made a series-parallel combination using nine of them to create a hefty 1Ω, 90W shunt (well, 0.999999999 Ohms if you want to be picky). This gave him a nice 1 Volt per Amp ratio, making it easy to do his measurements.

Next step was to hook up the shunt to a suitable voltmeter. Luckily, he had a Micronta voltmeter lying around, ripped out from a Radio Shack product. Since he didn’t have the voltmeter data, he hooked up a 10k resistor across the meter inputs, and slowly increased the voltage applied to the meter. At 260mV, the needle touched full-scale and the voltage across the inputs of the voltmeter was 33mV. [DainBramage] then describes the math he used to calculate the resistors he would need to have a 10A and a 25A measurement range. He misses his chance to catch the fail. His project log then describes some of the boring details of putting all this together inside a case and wrapping it all up.

A while later, his updates crop up. First thing he probably realized was that he needed more accurate readings, so he added connectors to allow attaching a more accurate voltmeter instead of the analog Micronta. At this point, he still didn’t catch the fail although it’s staring him straight in the face.

His head scratching moment comes when he tries to connect his home made ammeter in series with the 12V DC power supply to his amateur radio station. Every time he tries to transmit (which is when the Radio is drawing some current), the Radio shuts off.  If you still haven’t spotted the fail, try figuring out how much voltage gets dropped across the 1Ω shunt resistor when the current is 1A and when it is 5A or more.

Fail of the Week: Hair Dryer as Light Switch

Home electrical, it’s really not that hard. But when you’re dealing with the puzzles left for your by someone else things can get really weird. [Daniel’s] sister and her husband ran into this recently. The video demonstration of their fail includes a lot of premature laughter, but it’s worth hanging in there… you’ll quickly see why she can’t contain her amusement.

The project at hand is a replacing a bathroom fan with a simple light fixture. Once the swap was made the light switch works just as anticipated. But a second switch which used to control a different light now behaves strangely. It doesn’t activate the original light, but instead switches the new fixture. Even stranger is that the original switch apparently now acts as a bizarre dimmer when the second switch is on. That’s odd, but the coup d’état of the fail is when they plug in a hair dryer and switching it on illuminates the light but doesn’t activate the hair dryer.

As with all Fail of the Week segments, the goal here is not to criticize but to commiserate. What do you think is causing this? We can’t wait to see what you come up with. Posting simple diagrams is encouraged (you can use HTML img tags in the comments). Ladies and gentlemen, start your conjecture.

Continue reading “Fail of the Week: Hair Dryer as Light Switch”

Fail of the Week: WinCE is a Noun and a Verb

A few years ago, [localroger] found some incredible hardware on sale: a very tiny laptop with a seven-inch screen, full keyboard, trackpad, Ethernet, WiFi, USB (with support for a lot of HID devices), and a battery that would last hours. They were on sale for $30 USD, and [localroger] bought four of them. A great deal, you say? These machines ran Windows CE. No, owning a WinCE device is not the Fail of the Week.

Figuring he should do something with these machines, [roger] thought, ‘a clock will do’, and began to figure out how to program or write an app for these things. These tiny netbooks did come with a programming language, JavaScript, in the form of the built-in IE6 web browser. This was actually a really, really good solution – WinCE apps formatted for portrait displays just didn’t work with the ‘widescreen’ laptop, and a hand-coded HTML table is probably the best solution anyone could have hoped for.

These machines – [roger] used three of them over the years as alarm clocks – did their job well, even if NTP had been left out of the OS image. The real fail here comes from buying a $30 WinCE netbook, and using it for something as mission critical as an alarm clock. The displays burned in, the batteries began puffing up, one unit somehow wouldn’t allow IE to run (probably a bad Flash chip), and the trackpad in another one sent the cursor on a random walk. You get what you pay for.

These WinCE netbooks have finally been put out to pasture, hopefully the same one laser printers go to. It’s all for the best, though; [roger] made a much better alarm clock with Nixies.


2013-09-05-Hackaday-Fail-tips-tileFail of the Week is a Hackaday column which runs every now and again. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Fail of the Week: Electrically Effective Emulators Exceed Enclosure, Enrage Engineer

After a few years of on and off development, [Steve] from Big Mess ‘o Wires completed work on a floppy disk drive emulator for older Macs such as the Plus. The emu plugs into the DB-19 port on the Mac and acts just like a 3.5″ floppy, using an SD card to store the images. He’s been selling the floppy emus for about the last year, and assembled the first several scores of them himself. At some point, he enlisted a board house to make them, and as of November 2014, he’s had enclosures available in both clear acrylic and brown hardboard.

[Steve] recently ran out of emu stock, so it was time to call up the board house and get some more assembled. After waiting six weeks, they finally showed up. But in spite of [Steve]’s clear and correct instructions, all 100 boards are messed up. One resistor is missing altogether, and they transposed a part between the extension cable adapter board, connecting it directly to the emu main board. But get this: the boards still work electrically. They don’t fit in the housings, however, and the extension cables are useless. After explaining the situation, the board house agreed to cook up a new batch of boards, which [Steve] is waiting patiently to receive.


2013-09-05-Hackaday-Fail-tips-tileFail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Fail of the Week: Cat6 != Coax

With a new Kenwood 5.1 receiver acquired from questionable sources, [PodeCoet] had no way to buy the necessary coax. He did have leftover Cat6 though. He knew that digital requires shielded cable, but figured hacking a solution was worth a try.

HAD - Coaxfail4To give hacking credit where credit is due, [PodeCoet] spent over a decade enjoying home theatre courtesy of a car amp rigged to his bench supply. Not all that ghetto of a choice for an EE student, it at least worked. To hook up its replacement he pondered if Cat6 would suffice, “Something-something twisted pair, single-sideband standing wave black magic.” Clearly hovering at that most dangerous level of knowledge where one knows just enough to get further into trouble, he selected the “twistiest” (orange) pair of wires in the cables. Reasonable logic, one must select the strongest of available shoelaces for towing a car.

Continue reading “Fail of the Week: Cat6 != Coax”

Fail of the Week: Teddy Top and Fourteen Fails

Last summer, [Quinn] made the trip out to KansasFest, the annual Apple II convention in Kansas City, MO. There, she picked up the most modern Apple II system that wasn’t an architecturally weird IIGS: she lugged home an Apple IIc+, a weird little machine that looks like an old-school laptop without a screen.

Not content with letting an old computer just sit on a shelf looking pretty, [Quinn] is working on a project called the Teddy Top. ‘Teddy’ was one of the code names for the Apple IIc, and although add-ons to turn this book-sized computer into something like a laptop existed in the 80s, these solutions have not withstood the test of time. [Quinn] is building her own clamshell addition to her IIc+, and somehow failing at something she’s done hundreds of times before.

While the IIc+ has an NTSC composite output, the super-special video add-ons for the IIc+ used a DB15 expansion connector. Here, any add-on could access video sync signals, the a sound signal from the audio circuit, and even a +12V line that could drive loads up to 300 mA. It just so happened the display [Quinn] is using for this project runs at 12V, 200 mA. Everything was great, but as a worthy trustee of this computer’s Earthly existence, [Quinn] thought a bit of current limiting should be included in her addon. She designed a circuit around an NPN power transistor, that would allow the display to draw power until the load was around 250mA. After that, the transistor would start dumping excess power as heat. Yes, a fuse would be better. [Quinn] calls this Fail #1. There are thirteen more to go.

Continue reading “Fail of the Week: Teddy Top and Fourteen Fails”

Fail of the Week: [Chris] vs. The Gorn

This week, [Chris] tips the scales but ultimately fails. He’s on the road, hacking through the Great White North and improvising from a poorly-lit echo chamber that happens to have a vise.

Knowing nothing about firearms (do you believe that?), he decided to build a BB cannon out of pure scrap. Several kinds of sparks fly, starting with a Hitachi drill-as-lathe and ending with a tiny cupcake sparkler. [Chris] proceeds to bore out some redi-rod by eyeballing it and offers helpful tips for course correction should you attempt same. Having centered the cavity, he drills out a tiny hole for a fuse.

His first fuse is of the crushed up match head paste variety. It burns kind of slowly and does not launch the BB. Naturally, Plan B is to make napalm glue to adhere Pyrodex pistol powder to paper. As you might imagine, it worked quite well. The wadding was singed, but still no joy. After packing her full of propellant, it still didn’t explode and merely burned out the blowhole. So, what gives? Insufficient barrel length? Should have used bamboo instead of redi-rod? Didn’t want it badly enough? Give us your fodder below.

Continue reading “Fail of the Week: [Chris] vs. The Gorn”