Double-kettle boiling rig for and easier brew day

[Dave] built a controller that lets him boil two kettles at once when brewing beer. The setup uses electric heating elements in each of the kettles. We prefer to use gas as it’s a bit easier to control temperature. But an electric system like this can be used inside during the winter months while propane is relegated to the outdoors. The other thing that immediately comes to mind is partial mash recipes that require steeping in one kettle, then sparging (rinsing off the grains) with water of a different temperature. That kind of thing is a snap since the two are controlled individually by the trimpots on the front of the control box.

Inside you’ll find two 220V solid state relays. The box itself plugs into the 220V outlet in his basement which is normally occupied by his clothes dryer cord. So as not to blow a fuse, the MSP430 chip driving the relays switches back and forth between them rather than turning both on at once. The system uses entirely manual control, but it should be an easy modification to add a thermocouple and PID algorithms if so desired.

After the break [Dave] shows off the system in a video clip.

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Motorizing this trycicle

[Kaj] wanted to help out an aging family member by building them an electric tricycle during international Hack Day back on August 11th. He mixed in some reused parts with some new ones and ended up with bike that lets the rider troll other cyclists. Apparently when serious riders see an older man on a trike gaining on them they pedal like mad to make sure they don’t suffer the embarrassment of being passed. But there’s enough power and range to overtake the strongest of non-powered competitors.

Many of the parts came from a non-functional electric bike sold on Craig’s List. [Kaj] reports that the bike was trashed, but the motor system was mostly salvageable. He replace the batteries and charger and hooked up the motor to the rear axle. The initial install placed everything but the motor in the basket behind the rider. The weight and placement made the thing unstable when cornering. The solution was to house the batteries in a tool box and strap it below the basket. The lower center of gravity makes sure the trike is easy to handle, and now there’s still room in the basket for your groceries.

This would make a perfect platform for some road messages printed in water.

Fauxrarri is the PPPRS Champion

The Power Racing Series (PPPRS) is an electric vehicle competition with a $500 price ceiling. This is Fauxarri, the 2012 Champion. It was built by members of Sector67, a Madison, WI hackerspace. To our delight, they’ve posted an expose on the how the thing was built.

It should come as no surprise that the guys behind the advance electric racer aren’t doing this sort of thing for the first time. A couple of them were involved in Formula Hybrid Racing at the University of Wisconsin. That experience shows in the custom motor controller built as an Arduino shield. It includes control over acceleration rate, throttle response, and regenerative braking. But you can’t get by on a controller alone. The motors they used are some special electric garden tractor motors to which they added their own water cooling system.

If you want to get a good look at how fast and powerful this thing is head on over to the post about the KC leg of PPPRS (it’s the one towing a second vehicle and still passing the competition by).

Electric paint brush loads itself with paint

Meet [Jahangir Ahmad]. He’s a 19-year-old from India who recently won third place in a contest put on by the National Innovation Foundation. Here he’s posing with the electric paint brush which he developed after seeing some local painters struggling with brushes and buckets at the top of a ladder.

His system uses a 1 hp motor to pump paint from the bucket directly into the brush. Once it enters the handle a distributor splits the flow into four parts so that it reaches the bristles evenly. The pump of the paint is actuated by a controller which can be worn on the painter’s belt. When you get a little low on paint, just hit the button and you’ll get boost. Since the base of the bristles is meant to hold a small reservoir of paint, this has the potential to be better than dipping in a bucket.

[via Reddit via Home Harmonizing via Damn Geeky]

All-terrain electric scooter build

This all-terrain electric scooter can destroy the speed limit in a school zone without even trying. [Ben Katz] built from the ground-up and did an amazing job of documenting the journey.

He strated by redesigning the suspension of a plain old kick-scooter to use these large inflatable wheels. This includes a suspension system that helps cushion the rider from the bumps of an uneven driving surface. The increased deck height leaves plenty of room for the locomotive parts. You can see the three cylinders mounted near the rear wheel. Those are the motors, connected to a single drive shaft with a gear box which [Ben] built. The drive shaft powers the rear wheel via chain drive. Batteries are housed in the rectangular enclosure in front of the motors.

Don’t miss the video after the break. [Ben] takes the thing on and off-road, averaging 15 MPH while topping out at 24!

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Electric bike (earplugs not included)

It’s obvious this bike has some extra parts. But look closely and you’ll see the chainring has no chain connecting to it. Pedaling will get you nowhere since [PJ Allen] rerouted the chain in order to drive this bicycle using an electric motor.

He’s got beefy motor which pulls 350 Watts at 24 Volts. For speed control he opted to use an Arduino, pumping out PWM signals to some MOSFETs. This results in an incredibly noisy setup, as you can hear in the bench test video after the break. But once this is installed on the bike it doesn’t quiet down at all. You can hear the thing a block away.

The original road test fried the first set of 7A MOSFETs when trying to start the motor from a standstill. It sounds like the 40A replacements he chose did the trick through. We didn’t see any information on the battery life, but if he runs out of juice on the other side of town we bet he’ll be wishing he had left the chain connected to the crankset.

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Chibikart: step-by-step lets you build your own tiny-wheel racer

[cHaRlEsg] posted a rant, then posted full instruction on how to build this electric go-kart for yourself.

Now the rant calls this an unobtainium-free sibling to the Chibikart. We’re sad to report that the unobtainium he’s talking about are the hyper-awesome hand-wound hub motors that powered the original kart which left us dumbstruck after seeing it for the first time. But look, few mortals have the skills and tools necessary to manufacture those circular marvels of modern engineering.

So you’ll just need to settle for stuff you can buy to assemble the tiny kart seen here. It’s all-electric, using two DC motors to power the rear wheels. You can catch it racing around the hallways in the video after the break. The only thing we can see missing from the equation (other than red shells and the like) is a helmet and bumpers (you’ll see why at the end of the clip).

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