electric

85 Articles

Solenoid Engine Adds Three “Pistons”

October 28, 2019 by 9 Comments

The earliest piston engines typically had only one cylinder, and at best, produced horsepower measured in single digits. But once you have a working engine, it’s a relatively short step to adding cylinders and increasing the power output. [Emiel] made a similar upgrade to one of his engines recently, upgrading it from one cylinder to four. But this isn’t an internal combustion engine, it gets its power from electric solenoids.

We featured his single-cylinder build about a month ago, and since then he’s been busy with this impressive upgrade. The new engine features four cylinders arranged in a V4 pattern. Of course, this greatly increases the mechanical complexity. To start, he had to machine a crankshaft to connect all four “pistons” to a shared output shaft. He also had to build a set of cams in order to time the firing of the cylinders properly, so they don’t work against one another.

The build is just as polished and impressive as the last, which is saying a lot. [Emiel] has a quality machine shop and built the entire motor from scratch, including winding the solenoids, machining the connecting rods and shafts, and building a very picturesque wooden base for the entire contraption to sit on. It’s definitely worth checking out.

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Electric Dump Truck Produces More Energy Than It Uses

August 22, 2019 by 77 Comments

Electric vehicles are everywhere now. It’s more than just Leafs, Teslas, and a wide variety of electric bikes. It’s also trains, busses, and in this case, gigantic dump trucks. This truck in particular is being put to work at a mine in Switzerland, and as a consequence of having an electric drivetrain is actually able to produce more power than it consumes. (Google Translate from Portugese)

This isn’t some impossible perpetual motion machine, either. The dump truck drives up a mountain with no load, and carries double the weight back down the mountain after getting loaded up with lime and marl to deliver to a cement plant. Since electric vehicles can recover energy through regenerative braking, rather than wasting that energy as heat in a traditional braking system, the extra weight on the way down actually delivers more energy to the batteries than the truck used on the way up the mountain.

The article claims that this is the largest electric vehicle in the world at 110 tons, and although we were not able to find anything larger except the occasional electric train, this is still an impressive feat of engineering that shows that electric vehicles have a lot more utility than novelties or simple passenger vehicles.

Thanks to [Frisco] for the tip!

A Range-Extended Electric Van

August 20, 2019 by 75 Comments

The only thing limiting the range on any electric vehicle isn’t really battery technology, but cost. Customers don’t want to pay more money for an electric car or van that does essentially the same thing as one with an internal combustion engine. This in turn limits the amount of batteries manufacturers put in their cars. However, with enough money, and thus enough batteries, electric cars can get whatever range you want as [Muxsan] shows with his Nissan e-NV200 that gets over 400 miles kilometers on a single charge.

The Nissan e-NV200 is a battery electric vehicle (also available as a badge-engineered Chevrolet van in North America) with a drivetrain from the Nissan Leaf. This means that all of the components from the Leaf basically plug-and-play in this van. [Muxsan] took an extra 45 kWh of batteries and was able to splice them in to the existing battery pack, essentially tripling the capacity of the original 24 kWh pack. Some work was needed to the CAN bus as well, and the car’s firmware needed to be upgraded to reflect the new battery pack, but a relatively simple modification otherwise, all things considered.

While watching the video [Muxsan] also notes how much empty space there is all around the van, and Nissan could have easily upgraded the battery pack at any time to allow for more range. It also took the car 10 hours on a 6 kW charger to charge completely, but that’s not unreasonable for 430 miles of range. If your high voltage DC chops are up to snuff, it’s not impossible to find old Leaf batteries for other projects, too.

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Electric Dump Truck Tricycle Is No Toy

August 13, 2019 by 31 Comments

There are some utility bicycles on the market, some with electric motors to help carry a good bit of cargo. If you really need to haul more weight than a typical grocery-getter like this, you’ll want to look into a tricycle for higher capacity loads. Nothing you’ll find will match this monstrous electric tricycle hand-built by [AtomicZombie] out of junkyard parts, though. It’s a mule.

Since [AtomicZombie] sourced most of the underpinnings of this build from the junkyard, it’s based on an old motorcycle frame combined with the differential from a pickup truck, with a self-welded frame. He’s using an electric motor and a fleet of lead acid batteries for the build (since weight is no concern) and is using a gear reduction large enough to allow him to haul logs and dirt with ease (and dump them with the built in dump-truck bed), and even pull tree stumps from the ground, all without taxing the motor.

[AtomicZombie] documented every step of the build along the way, and it’s worth checking out. He uses it as a farm tractor on his homestead, and it is even equipped with a tow hitch to move various pieces of equipment around. Unlike a similar three-wheeled electric contraption from a while back, though, this one almost certainly isn’t street legal, but it’s still a blast!

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Russian EBike Goes Everywhere, Possibly Legal

July 28, 2019 by 54 Comments

Electric bikes may be taking the world by storm, but the world itself doesn’t have a single way of regulating ebikes’ use on public roads. Whether or not your ebike is legal to ride on the street or sidewalk where you live depends mostly on… where you live. If you’re lucky enough to live in a place where a bicycle is legally defined as having fewer than four wheels and capable of being powered by a human, though, this interesting bike from Russia might be the best homemade ebike we’ve ever seen. (Video embedded below the break.)

While some of the details of this build might be lost on those of us who do not know any Slavic languages, the video itself shows off the features of this electric vehicle build quite well. It has a custom built frame with two wheels up front, each with its own independent suspension, allowing it to traverse extremely rough terrain with ease even a mountain bike might not be able to achieve. It seems to be powered by a relatively simple rear hub in the single rear wheel, and can probably achieve speeds in the 20 km/h range while holding one passenger and possibly some cargo.

The impressive part of this build isn’t so much the electrification, but rather the suspension components. Anyone looking for an offroad vehicle may be able to take a bit of inspiration from this build. If you’re more interested in the drivetrain, there are plenty of other vehicles that use unique electric drivetrains to check out like this electric boat. And, if you happen to know Russian and see some other interesting details in this build that the native English speakers around here may have missed, leave them in the comments for us.

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Hackaday Prize Mentor Session: Beau Ambur

July 19, 2019 by 4 Comments

Beau Ambur can often be found hosting hardware events and offering help all around the Bay Area. Now he’s turned it into a career and travels the west coast helping hackers and creators effectively leverage Kickstarter’s platform. Beau’s mentor session covers everything from, “is this project a good fit for venture capital?” to, “is open source a good fit for my project?”.

For this year’s Hackaday Prize we’ve found experts in a wide range of fields so you can take your entries to the next level regardless of the stage the project is in. The sessions are on a first come basis so sign up now for a chance to get some valuable feedback on your entry.

Your Robot Language Coach

The first project is a Personal English Trainer by the lonely programmer. As a student he noticed a need for a more interactive and portable language learning aid. Solutions do exist on the market but they are along the lines of a pocket dictionary, instructional phone app, or a full on translator. These break the flow of thought and conversation. The lonely programmer envisioned something that you can conversationally ask for help as you’re using a new language.

As many have discovered, the best way to see if there’s a need for something is to build a minimum viable product (MVP). The snips.ai platform offered the perfect foundation to quickly test out the idea. It’s working on a few words and he wants to get it ready for more people to play with the idea. The majority of the lonely programmer’s questions centered around making the project interesting for other hackers so that it could one day turn into a product.

Bolt-On Bike Assist

Rob and Shushanik are developing a project called BikeOn. It bolts to any bicycle and converts it to an electric assist bike without tools or replacing any components. BikeOn has already won some accolades such as Editors Choice at the last 2019 Makerfaire Bay Area. Rob had a few questions on how to transition a project from the proof of concept stage to the product stage. The discussion went over using open source as a tool for product promotion as well as getting funding for taking a hardware product to market.

He also wanted to know if there was anything the team could do to have a better shot at winning the prize. There were a few good tips such as directly focusing on the five categories the judges would be looking at: Concept, Design, Production, Benchmark, and Communication. It is also important to cover the development journey. Why did you make the choices you made when designing the project?

No-Spill Trash Can Concept

Rounding out this mentor session, Jeannie and her team of highschool students demonstrate SEAL. In the area around the Granada Hills Charter High School there are winds mighty enough to blow over full trashcans. This trash travels to the ocean and disrupts local ecosystems. The team is working on a device which can detect a tipping trashcan and keep the lid from opening.

Prototyping started with Arduinos, but they’ve already escalated to designing their own PCBs. Their hope is to produce a run of fifty devices and try them out with a local commercial partner. Beau recommended they look into the Micropython ecosystem. Not only would the students get the advantage of using the STM32 chips in their board layouts (reducing the number of support components they would need), micropython would make it easier for students to jump in and help rather than having to learn the nuances of C first.

The Hackaday Prize mentoring sessions continue through the summer so don’t forget to sign up and check out the list of mentors who are here to share their knowledge and experience.

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This Beer Keg Is A Side Car

January 25, 2019 by 17 Comments

Bikes are a great way to get around. They’re cheap compared to cars and can be faster through city traffic, and you can get some exercise at the same time. The one downside to them is that the storage capacity is often extremely limited. Your choices are various bags strapped to the bike (or yourself), a trailer, or perhaps this bicycle side car made from a beer keg.

Sidecars are traditionally the realm of motorcycles, not bicycles, but this particular bike isn’t without a few tricks. It has an electric motor to help assist the rider when pedaling. With this platform [Laura Kampf] has a lot of potential. She got to work cutting the beer keg to act as the actual side car, making a hinged door to cover the opening. From there, she fabricated a custom mount for the side car that has a custom hinge, allowing the side car to stay on the road when the bike leans for corners.

For those unfamiliar, [Laura] is a master welder with a shop located in Germany. We’ve seen some of her work here before, and she also just released a video showing off all of her projects for the last year. If you’re an aspiring welder, or just like watching a master show off her craft, be sure to check those out or go straight to the video below.

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