Proxxon is a mostly German maker of above average micro tools. They do sell a tiny milling machine in various flavors, from manual to full CNC. [Goran Mahovlić] did not buy that. He did, however, combine their rotary tool accessory catalog into a CNC mill.
Owning tools is dangerous. Once you start, there’s really no way to stop. This is clearly seen with Goran’s CNC machine. At first happiness for him was a small high speed rotary tool. He used it to drill holes in PCBs.
In a predictable turn of events, he discovered drilling tiny holes in PCBs by hand is tedious and ultimately boring. So he purchased the drill press accessory for his rotary tool.
Life was good for a while. He had all the tools he needed, but… wouldn’t it be better if he could position the holes more quickly. He presumably leafed through a now battered and earmarked Proxxon catalog and ordered the XY table.
A realization struck. Pulling a lever and turning knobs! Why! This is work for a robot, not a man! So he pestered his colleague for help and they soon had the contraption under CNC control.
We’d like to say that was the end of it, and that [Goran] was finally happy, but he recently converted his frankenmill to a 3D printer. We’ve seen this before. It won’t be long before he’s cleaning out his garage to begin the restoration and ultimate CNC conversion of an old knee mill. Videos after the break.
Continue reading “Escalating To CNC Through Proxxon’s Tool Line”
Mini Sumo seems like one of those hobbies that starts out innocently enough, and ends up with a special room in the house dedicated to it. One day you’re excitedly opening up your first Basic Stamp kit, and the next you’re milling out mini molds on a mini lathe to make mini extra sticky tires.
[Dave] started out trying to find a part from the local big box store that was just a little bigger than the wheel he wanted to rubberize. He set the wheel inside a plumbing cap and poured the urethane in. It worked, but it required a lot of time with a sharp knife to carve away the excess rubber.
In the meantime he acquired a Sherline Mini Mill and Lathe. With the new tools available to him, he made a new mold out of a bit of purple UHMW and some acrylic. This one produced much nicer results. Using a syringe he squeezed resin into the mold through a hole in the acrylic. Much less cleanup was needed.
He later applied these methods to smaller, wider wheels as his mini sumo addiction took a stronger hold on his life.
[Dave] just couldn’t take the ambient noise from his Lulzbot Mini anymore, so he built a fancy fan controller for it.
He measured some points on the printer’s Rambo controller board to see what actually got hot during a print. The hottest components were the motor drivers, so he taped a thermistor to them. He also placed one in the printer’s power supply. He replaced the main fan with a low noise model from Noctua (which have the most insanely fancy packaging you could imagine for a computer fan). The software on an Arduino Nano now idles the fan at an inaudible 650RPM, if an unacceptable temperature increase is detected, it increases the fan speed for a period, keeping everything nice and quietly cool.
The graphics display was added because, “why not?” A classic reason. The graphics runs on a hacked version of Adafruit’s library. It took him quite a while to get the graphics coded, but they add that extra bit of high-tech flair to keep the cool factor of the 3d printer up before they become as ubiquitous as toasters in the home. The code, fritzing board layout, 3D models, and a full build log is available at his site.
[Matt] created an animated gif of New Horizon’s Pluto flyby. The source images were taken from the the raw LORRI images, modified so the background star field could be seen, and assembled with OpenCV. Because Pluto and Charon orbit each other around a point above Pluto’s surface, simply putting Pluto in the center of each frame wouldn’t work. It’s the best visual explanation of this weird arrangement yet, all brought to you by the magic of OpenCV and Python.
On the subject of Kickstarter creators that don’t understand the conservation of energy, I present this.
We don’t know exactly what’s going on with this one, but here’s a swimming pool covered with RGB LEDs. It’s controlled by two Rainbowduinos, and looks like the coolest disco floor you’ve ever seen.
[Frank]’s 2011 Hundai Santa Fe wasn’t cool enough, so he added an F16 flight stick to his shift knob. The choice of joystick is paramount here: Saitek joysticks look too techy, Logitech ones are too expensive, and the Warthog H.O.T.A.S costs $400. Joysticks are extremely niche peripherals these days, it seems. He ended up strapping an old F16 joystick from the 90s on his shift knob, and it looks close enough to the real thing.
Two bodgers are stuffing the engine from a Toyota Celica into a 1980 Mini, and they’re trying to make it look stock. We’ve seen their project before, and now there’s a new episode. In this episode: the pedal box, the steering wheel, and figuring out how to make the car drive straight.
[ThatHpiGuy] had a problem. He wasn’t impressed with the performance from his kids’ electric-powered Mini. The 6 volt system was anemic at best, and was just begging for an upgrade. Pulling off the seat and checking the undercarriage, [ThatHpiGuy] realized the motor and gearbox were a perfect fit for the Turnigy 2300 Kv motor from his R/C short course truck. A couple of screws later, and he had the fastest ride-on toy on the block. Since this was a quick hack, [ThatHpiGuy] kept the truck’s R/C receiver, electronic speed control, and 2 cell LiPo power setup intact. The result is a cooperative system where he controls the throttle via R/C, and his kids control the steering.
That steering is still a bit of an issue though. Like many kid toys, the Mini only has one drive wheel, in this case the right rear. If [ThatHpiGuy] pours on the power a bit too quickly, the single wheel either spins or forces the car into a hard left turn. Aside from that, it looks like both [ThatHpiGuy] and his children are having a ball with this hack. The car will even pop a wheelie from a standing start! You’ve got to see it after the break.
Continue reading “Kids Electric Mini Goes Brushless, pops wheelies”
The old Mini – not the new one, mind you – was a fantastic rally car, but fifty odd horsepower won’t get you very far today. The name of the game is souping up a pile of rust from 1980 to create one of the fastest Minis on the planet. That’s the goal of Bad Obsession Motorsport, a project by [Nik Blackhurst], [Richard Brunning], and [Rex Hamilton] as [Abraham Lincoln].
[Nik] has a 1980 Mini 1000, a car-shaped pile of rust. The plan for this multi-year build is to stuff the engine, gearbox, and suspension from a Toyota Celica ST185 GT4 into the old Mini. If you’re wondering, that’s a two liter, turbocharged engine with 200 horsepower and four-wheel drive in a Mini that originally had 50 or 60 horsepower. No, the engine doesn’t fit, but that’s not going to stop these guys.
This isn’t the kind of build you just dive into. Once the guys had the Mini in the garage, a load of measurements were taken from both cars, written down, and the car stripped down. This is not a simple mod, and a few pieces of equipment were custom-made just for this build. The biggest of these is a custom jig the Mini chassis can be bolted down to. This jig gives [Nik] and [Richard] the ability to mount the Mini and engine on rollers, and rotate the entire chassis 90 degrees for easy welding of the underside of the car.
Already there are eight videos covering a year and a half of work, and only now is there a light at the end of the tunnel. Most of the old body panels from the Mini were removed and replaced with reproduction parts. Those parts were quickly ruined with a cutting disk and some custom fabricated panels were put in place. Somehow, it still looks like a Mini but it’s massively strengthened and cut to accommodate the much larger suspension and engine from the Celica.
Grab a cup of coffee (or tea, if you’re into that) and check out the videos below. It’s incredible how much time and work went into this build, and we can’t wait to see the next update in a few months or so.
Continue reading “Project Binky, Putting a Celica in a Mini The Hard Way”
There has been a recent trend in miniaturizing embedded platforms. [Jan] wrote in to tell us about his very tiny ARM based embedded platform, the Catweazle Mini. Who knew that an ARM based system could be so simple and so small?!?
With the success of the Trinket and Femtoduino (miniature Arduino compatible boards) and many other KickStarter campaigns, it is only natural for there to be a mini platform based on the ARM architecture. Built around the NXP LPC810 ARM Cortex M0+ MCU at 30MHz (which only costs slightly more than $1, by the way), this small embedded platform packs some pretty impressive processing power. The board contains a simple linear regulator, and can be programmed via UART. [Jan’s] development environment of choice is the mbed compiler, which is free and requires no installation. If you need some help getting started Adafruit has a nice guide for the LPC810.
Do you need some more processing power for your next wearable project? Be sure to use the Catweazle Mini.